Flare Gas Monitoring

For Regulatory Compliance

Flare Gas Monitoring & Compliance

New regulations of flare emissions require oil refineries and chemical plants to analyze the vent gas and quickly make adjustments to maintain sufficient destruction efficiency.  And we can you with meet those emissions regulations.  According to new requirements in the General Provisions, flares used as Air Pollution Control Devices (APCD) are expected to achieve 98% Hazardous Air Pollutant (HAP) destruction efficiencies. These updated requirements include monitoring of the pilot flame, visible emissions, flare tip velocity, net heating values, and dilution parameters, as well as maintaining a Flare Management Plan and a Continuous Parameter Monitoring System Plan.    Process Insights is your SINGLE SOURCE for complete flare gas analysis for total compliance – EMACT, MONMACT, RSR, Subpart Ja, HRVOC and more.

The MAX300-RTG™ 2.0 real-time industrial quadrupole mass spectrometer gas analyzer is currently used at many US refineries for NSPS Subpart Ja sulfur monitoring. The analyzer measures the full, speciated composition of the flare gas and delivers continuous updates of NHV, H2S, and Total Sulfur several times per minute.

Our 9800™ Calorimeter has zero hydrocarbon emissions for Heating Value, Wobbe Index, and Combustion Air Requirement Index (CARI) in seconds.  It can handle high sulfur concentrations in high temperature combustion.

Crude Oil Processing
energy power generation
Fuel Gas
Instrument Air & Dryers
Laboratory, Safety and Compliance
Steam Methane Reformer
Sulfur Analysis
Wastewater
Ethylene Oxide

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