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Analytical Products for High Purity Applications

PRODUCTS | HIGH PURITY Analytical Solutions

We Know High-Purity Gas Analysis

Process Insights delivers innovative measurement products, systems, and analytical solutions for your high purity applications.  Our products deliver real value to our customers, improve safety, meet compliance, and protect assets, personnel, and the environment.  It’s engineering without compromise. 

For a complete range of high purity analytical instrumentation, applications, systems, and service options, please contact us.   We will work to match your needs and budget and provide the optimal, and most stable process analysis solution for your application.

CRDS ANALYZER SPECIFICATIONS & DETECTION CAPABILITIES TABLE

Not sure what you need?  Unfamiliar with our CRDS gas analyzer portfolio?  Take a look at a summary of our TIGER OPTICS™ CRDS Product Specification Table.

Our state-of-the-art TIGER OPTICS™ CRDS (Cavity Ring-Down Spectroscopy) Gas Analyzers offer exceptional capabilities for real-time measurement of gas concentrations with remarkable speed and sensitivity. Measurement speed is influenced by various factors, such as the gas type and concentration, the specific instrument utilized, and the measurement conditions.

We know your process and how critical it is for you to protect precious and limited resources.

WE’RE HERE FOR YOU

For a complete range of analytical instrumentation, applications, systems, and service options, we will work to match your needs and budget and provide the optimal, and most stable process analysis solution for your application. 

APPLICATION SUPPORT

Allow our Support Team, consisting of Factory Trained and Certified professionals, to assess your application and specific requirements. We acknowledge that external conditions can lead to changes in your process parameters, necessitating the addition of components to an existing stream or the incorporation of a new stream. In response to this, we provide a wide range of cost-effective turnkey solutions that deliver exceptional performance, catering to your unique application needs. Explore our Application Support.


Continuous Quality Control (CQC) in the Semiconductor Industry

Continuous Quality Control (CQC) in the semiconductor industry refers to an ongoing process of monitoring, analyzing, and improving the quality of semiconductor products throughout the manufacturing lifecycle. This approach is critical in the semiconductor industry due to the high precision and reliability required in semiconductor devices.

CRDS (Cavity Ring-Down Spectroscopy) Gas Analyzer from Process Insights have a long history in industrial gas, medical gas, and chemical processing, enabling the detection of moisture and other rogue impurities in process gas streams, including inert, reactive, corrosive, bulk, and specialty gases. Cavity Ring-Down Spectroscopy (CRDS) Technology delivers a highly sensitive and precise analytical technique used for the detection and measurement of trace gases and isotopes in a sample. It is a non-destructive technique that provides quantitative measurements of molecular absorption spectra.

PROCESS INSIGHTS: CQC Monitoring Solutions

  • Offers multiple technology choices to meet all customer needs
  • Expert team who understands and supports all UHP and semiconductor applications IQC/OQC/CQC
  • Delivers both pre- and post-purifier trace impurity measurements
  • 1-year warranty on all analyzers and cabinets
  • 2-years of on-site service and spare parts

Two CQC Monitoring Solutions Available

  1. Cavity Ring-Down Spectroscopy (CRDS)

  2. Atmospheric Pressure Ion Mobility Spectrometry (APIMS)

TOXIC GAS MONITORING

Our EXTREL™ MAX300-TGM™ Toxic Gas Monitor is a real time monitoring solution with analysis speeds of 0.4 seconds per chemical and gas clearing times of less than 3 seconds.  These impressive speeds exceed industry requirements for continuous monitoring. 

With the ability to analyze 15+ chemicals per sample point, the MAX300-TGM toxic gas analyzer provides maximum efficiency at an extremely low cost-per-chemical, per sample point. 

• Versatile and flexible analyzer – detect multiple chemicals on up to 46 sample points
• Fast measurement with high sensitivity, reducing false alarms
• Highly responsive to changes in chemical concentration – reducing down time after an event
• Streamlined operation – centralized analyzer for full facility monitoring
• Low cost of ownership and streamlined operation – decreasing complexity in maintenance and upkeep
• Industry leading application expertise and technical support with decades of experience with ambient air monitoring
• Large, user-friendly touch screen interface for at-a-glance updates with customizable alarm verifications


Mobile Cart for AMC Monitoring Analyzers

Rev Up Your Process Control with the Process Insights Go-Cart! 

Our mobile GO-cart™ is easy to move around the semi fab and comes with the following features:

  • Space for up to three T-I Max analyzers with low-power, fanless vacuum pumps
  • No calibration, maintenance or consumables required (for both cart and analyzers)
  • Top-mounted central control touchscreen
  • Integrated UPS backup power supply (optional)
  • Conductive ESD paint (optional)

Multi-Max AMC Monitoring Solution

You can spend a long time looking for Airborne Molecular Contaminants (AMCs) when the catastrophic product performance or yield loss is discovered at your device final test stage; or you can deploy our Multi-Max™ AMC Monitoring Solution to locate and to monitor these invisible defect generators, commonly found lurking in and around equipment, personnel, wafer carriers, and cleanroom bays.

In today’s advanced semiconductor processing, the residual gases, vapors and chemicals emanating from the various materials, accelerated processing operations, and substrate storage and transport have become a critical concern. The International Technology Roadmap for Semiconductors (ITRS) now highlights AMC contamination as a key technical challenge in achieving and sustaining low defect rates on devices.

With a particular focus on the major contributors to the “chemical contamination” element of AMCs, our Multi-Max AMC Monitoring combines our T-I Max series CRDS analyzers that can detect and continuously monitor HF, HCl, and NH3 with an unprecedented combination of sensitivity, selectivity, and speed of response. Our AMC Monitoring Solution delivers the flexibility, accuracy and reliability you need.

Benefits

  • Surveying different micro-environments in a fab is now fast and easy with our safe, flexible, and easy to use Multi-Max AMC Monitoring Solution.
  • Can be equipped with any combination of our T-I Max CRDS analyzers to monitor simultaneously and in real-time for the most critical contaminants in cleanroom air: NH3, HCl, and HF (other analytes available as well).
  • All our analyzers come with a compact, low-power, fanless vacuum pump optimized for cleanroom operation.

Multi-Species Analyzer for Environmental & Air Quality Applications

Prismatic 3+

MULTI-GAS MONITORING AT ITS BEST

Introducing the NEW Prismatic 3+™ with detection limits as low as 3ppb, our Prismatic 3+ Cavity Ring-Down Spectroscopy (CRDS) analyzers will reduce downtime and save money on preventative maintenance that is typically required by other technologies. The Prismatic 3+ laser-based, multi-species analyzer offers up to 4 analytes (H2O, CO, CO2 & CH4)providing measurements in seconds without the need for periodic calibration. Our CRDS analyzers are simple to install and operate, perfect for unmanned applications.


Setting the Standard for Contamination Detection in Ultra-High Purity Gases

VeraSpec™ APIMS

Discover the VeraSpec™ APIMS SX5™ with Stream Switcher capabilities, delivering unmatched precision and repeatability in detecting low parts-per-trillion contamination in UHP gases. Specifically designed for semiconductor and high-tech industrial applications, this advanced system ensures stringent contamination control. Experience the cutting-edge capabilities to detect and monitor contamination in UHP gases.

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