The chemical industry is one of the most diverse and regulated industries. It is of central importance for the modern global economy. Chemical manufacturing transforms organic and inorganic raw materials. The chemical industry must ensure all materials, processes, and products meet standards and legislation.
Our analytical technologies and solutions will help you make better process control adjustments, increase product quality, improve reliability, and reduce risks to your plant, personnel, and the environment. Our gas and water analysis solutions for chemical processing help increase product quality, improve reliability, and reduce risks to your plant, personnel, and the environment. We offer instruments with dynamic range and low parts per billion (ppb) and parts per trillion (ppt) detection limits to meet Gas Purity and continuous atmosphere analysis needs. We know your process.
Rapid gas and liquid analyzers are able to deliver real-time control of process reactor resulting in fast, accurate process optimization for increased manufacturing yields, safer operation and reduced wear on equipment. Enhanced process safety and meeting environmental constraints and compliances keep non-compliance fees down. At the same time, satisfying product quality and specifications must be maintained.
Moisture is everywhere. For dew point control, our COSA XENTAUR™ HTF sensor technology can be trusted where other methods have routinely failed. The stability, accuracy and life expectancy of our HTF™ sensors have set new a standard in the industry. Dew point or moisture concentrations can have a very major effect on the quality of a process or final product. Accurate dew point measurements are often of mission-critical nature. We offer both online and spot control moisture measurement systems for gases and liquids suitable for use in hazardous areas.
New regulations on flare emissions require oil refineries and chemical plants to analyze the vent gas and quickly make appropriate adjustments as mandated. You need a complete analysis for compliance with regulations such as EMACT, MONMACT, RSR, Subpart Ja, Ontario Reg. 530/18, Korean Facility Management Standards to Reduce Fugitive Emissions, and HRVOC rules. Chemical manufacturers need fast, reliable monitoring. Real-time gas analyzers provide the speed and reliability needed for flare compliance, control, and monitoring of H2S, Total Sulfur, Net Heating Value (NHV)/BTU, H2, and full speciated composition.
Analytical instrumentation is important to the chemical industry because it allows chemists and chemical engineers to measure and analyze chemical substances and processes with a high degree of accuracy and precision. This information is critical to making informed decisions about production processes, ensuring quality control and product consistency, and ensuring the safety of workers and consumers.
Analytical instrumentation is used throughout the chemical industry to measure various properties of chemicals, such as their composition, concentration, molecular weight, and physical properties like temperature, pressure, and viscosity. It can also be used to monitor chemical reactions in real-time and detect impurities or contaminants in products.
Additionally, the data obtained from analytical instrumentation can be used to optimize processes, reduce waste, and improve the efficiency of production. This leads to cost savings and increased profitability for chemical companies.
Total Organic Carbon (TOC) water analyzers are important instruments for the chemical industry because they are used to measure the amount of organic carbon present in water samples. Organic carbon in water can be an indicator of potential water contamination or other water quality issues.
TOC water analyzers can be used to monitor water quality in various stages of chemical production processes, including raw material purification, product manufacturing, and wastewater treatment. By accurately measuring the amount of organic carbon in water samples, TOC analyzers can help chemical companies identify potential contamination issues early on and take corrective action to maintain product quality and safety.
TOC water analyzers can also be used to monitor the efficiency of water treatment processes, including filtration, disinfection, and chemical treatment. This information can be used to optimize treatment processes and reduce costs associated with chemical use and water treatment. TOC water analyzers are important instruments for the chemical industry as they provide accurate and reliable measurements of organic carbon in water samples, helping to maintain product quality, safety, and efficiency throughout the production process.
Wastewater from a chemical plant is typically a complex mixture of water, chemicals, and other organic and inorganic compounds. The composition of the wastewater depends on the specific chemical processes involved in the plant, but it often contains high levels of pollutants, including heavy metals, organic compounds, and other harmful chemicals.
Before being discharged into the environment, wastewater from a chemical plant must be treated to remove harmful pollutants and ensure compliance with environmental regulations. The treatment process typically involves multiple stages of physical, chemical, and biological processes, designed to remove pollutants from the wastewater and minimize the environmental impact of the plant’s operations.
The first stage of the wastewater treatment process is typically a physical treatment, which involves the removal of large solids and other visible contaminants from the wastewater. This is usually achieved through a series of screens, filters, and settling tanks.
The second stage of the treatment process is typically a chemical treatment, which involves the use of chemicals to remove dissolved pollutants from the wastewater. Chemical treatment may involve the use of coagulants, which cause pollutants to clump together and settle out of the water, or the use of oxidizing agents to break down organic compounds.
The final stage of the wastewater treatment process is typically a biological treatment, which involves the use of bacteria and other microorganisms to break down organic compounds in the wastewater. This process is typically carried out in large tanks or ponds, where the wastewater is aerated to encourage the growth of bacteria and other microorganisms.
Oxygen monitors are used in a variety of applications in the chemical industry. For example, they can be used to monitor oxygen levels in chemical reactors, where oxygen is used as a reactant or to support chemical reactions. By measuring oxygen concentrations in real-time, oxygen monitors can help to optimize chemical reactions and ensure product quality.
Oxygen monitors can also be used to monitor oxygen levels in storage tanks, pipelines, and other process equipment. This is important because low oxygen levels can indicate a potential safety hazard, such as the risk of explosion or fire. By monitoring oxygen levels in these environments, chemical companies can take corrective action to prevent accidents and ensure worker safety.
Additionally, oxygen monitors are used to monitor oxygen levels in confined spaces, such as storage tanks or vessels. Confined spaces can pose a significant safety risk to workers if oxygen levels are too low, and oxygen monitors can help to ensure that workers are safe when working in these environments.
Photometers are important instruments for the chemical industry because they are used to measure the intensity of light in various processes and applications. Photometers work by measuring the amount of light absorbed or transmitted by a sample, and this information can be used to quantify the concentration of substances in the sample.
Photometers are used in a variety of applications in the chemical industry, including quality control, process monitoring, and research and development. For example, photometers can be used to measure the concentration of various chemicals in a sample, such as the concentration of a specific metal ion or the amount of a particular organic compound.
Photometers are also used in the analysis of water quality in the chemical industry. They can be used to measure parameters such as turbidity, color, and chemical oxygen demand (COD) in water samples. These measurements are important for ensuring compliance with environmental regulations and maintaining the quality of water used in various chemical processes.
In addition to water analysis, photometers can be used in the pharmaceutical industry to measure the concentration of active ingredients in drugs, ensuring that they are within a specified range and are safe and effective for patients.
Quadrupole mass spectrometers are powerful analytical instruments used in the chemical industry for the detection and quantification of chemicals and their compounds. They are used to identify and analyze the molecular composition of samples based on the mass-to-charge ratio of ions generated from the sample.
Quadrupole mass spectrometers are commonly used in the chemical industry for applications such as quality control, process monitoring, and product development. They are particularly useful for the analysis of complex mixtures of chemicals, such as those found in petrochemicals, polymers, and pharmaceuticals.
One common application of quadrupole mass spectrometers in the chemical industry is the analysis of impurities in chemical products. For example, in the pharmaceutical industry, quadrupole mass spectrometers are used to identify and quantify impurities in drug products, ensuring their safety and efficacy for patients.
Another application of quadrupole mass spectrometers is in process monitoring. They are used to monitor and control various chemical processes, such as polymerization reactions, to ensure the desired product quality and consistency. By monitoring the composition of the reactants and products in real-time, quadrupole mass spectrometers can provide valuable information for optimizing and controlling chemical processes.
Quadrupole mass spectrometers are also used in environmental monitoring. They can be used to detect and identify trace amounts of chemicals in samples, such as soil or water, and to analyze the molecular composition.
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