Benefits of Continuous TOC Monitoring

Continuous Total Organic Carbon monitoring provides actionable process data that laboratory testing cannot.

Benefits include:

• Immediate contamination detection
• Faster corrective actions
• Reduced process downtime
• Improved water treatment efficiency
• Better process control
• Lower maintenance costs
• Reduced environmental risk
• Greater operational confidence

Online TOC Measurement Methods

In general, the TOC is determined by oxidizing a water sample. The produced CO2 is detected and defined quantitatively. However, not all methods succeed in the complete oxidation of a sample. Often enough this may result only in SOC (Some Organic Carbon) instead of the TOC.

Thermal Oxidation

With this oxidation method the sample will be combusted in a reactor. Usually, a maximum temperature of about 1,000°C will be reached, which however does not allow the complete oxidation of all carbon compounds. Therefore, a catalyst, such as copper oxide or platinum, must be used at these temperatures. Normally, the catalytic combustion method can handle a TOC concentration of up to 4,000 mg/l. To reach higher ranges the sample usually needs to be diluted with Demin water.

LAR offers a unique and patented high temperature (HT) method at 1,200°C. This temperature enables the complete oxidation of all carbon compounds without any catalysts. It measures TOC concentrations up to 50,000 mg/l without dilution. In a special heat-resistant ceramic reactor, the water sample is evaporated, and all carbons are completely oxidized to CO2 gas. Afterwards, the CO2 concentration will be analyzed with a Non-Dispersive Infrared (NDIR) detector. Thus, the TC, TOC and TIC can be determined within only 3 minutes.

This ultra-high temperature method is used for both, the most challenging and highly contaminated waters (QuickTOCultra, QuickTOCairport) and waters relatively free of solid maters (QuickTOCeffluent). LAR uses the batch injection method with the advantage that the analyzers can easily handle sticky, oily and hard to oxidize dissolved and suspended organics resulting in a fast, reliable and accurate analysis. Even with rapidly fluctuating TOC levels the correct TOC concentration will be measured, whereby peaks throughout the course of the day are determined without any memory or adsorption effects.

For applications with purified water, this LAR method allows the patented simplified, ready-at-any-time calibration and validation method (QuickTOCpurity, QuickTOCpharma).

Photochemical Oxidation (UV-Persulphate Method)

Here the TOC is oxidized by means of UV light and a digesting reagent, sodium persulphate, and the produced CO2 is measured with a NDIR detector. This method suits the determination of TOC in clean water (drinking water, condensate, boiler feed water), since particles are hard to oxidize completely. The QuickTOCuv combines this technique with the direct TOC method or Non-Purgable Organic Carbon (NPOC) method, whereby the continuously provided water samples will be treated in a multistage process.

Wet Chemical Oxidation

With this method the water sample is oxidized by means of strong chemicals as oxidants such as ozone, which are slightly dangerous to health and environment. The ozone oxidation acids and bases are used to adjust the pH value of the sample along the pH scale. However, the oxidation potential of such methods is relative, since particles and more complex carbon compounds can only be partially digested or not at all. With regards to the latest standards of occupational safety and environmental protection these methods are not recommended.