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Flare Gas Monitoring

Analytical Solutions for Flare Gas Monitoring

ANALYTICAL SOLUTIONS FOR FLARE GAS MONITORING

MEET FLARE GAS COMPLIANCE

Process Insights provides complete flare gas monitoring and analysis, helping you achieve full compliance with Quad O, HON, MON, EMACT, RSR, Subpart Ja, HRVOC, and more.

In December 2023, the EPA introduced new Emissions Guidelines, directing states to create plans that reduce methane emissions from existing sources. Since oil and natural gas operations contribute the most industrial methane pollution in the U.S., these guidelines take a major step toward a cleaner, more sustainable future. Read the new EPA guidelines for Quad O: https://ow.ly/YG1850QguNJ.

Why Flare Gas Monitoring Matters

New flare emission regulations require oil refineries and chemical plants to analyze vent gases and adjust operations to maintain destruction efficiency. With advanced flare gas monitoring, we help you meet these regulations effortlessly. According to updated General Provisions, flares used as Air Pollution Control Devices (APCDs) must achieve 98% destruction efficiency for Hazardous Air Pollutants (HAPs).

Key Compliance Requirements:

  • Monitor pilot flame stability
  • Track visible emissions
  • Measure flare tip velocity
  • Assess net heating values
  • Monitor dilution parameters
  • Implement a Flare Management Plan
  • Establish a Continuous Parameter Monitoring System Plan

Comprehensive Flare Gas Monitoring Solutions

We offer a full range of analytical instruments, applications, systems, and service options tailored to your needs and budget. Our stable and optimized process analysis solutions ensure compliance while improving operational efficiency. With real-time flare gas monitoring, you can proactively manage emissions, reduce environmental impact, and enhance safety.

Expert Application Support

Our Factory-Trained and Certified Support Team evaluates your application and specific requirements. As external conditions change, maintaining accurate flare gas monitoring becomes even more critical. If process parameters shift—requiring additional components or new streams—we provide cost-effective turnkey solutions that adapt to your needs while delivering exceptional performance.

What is Quad O?

We specialize in midstream applications and customize flare gas monitoring solutions to match your operational needs and budget. Whether you need compliance support or process optimization, we’re ready to help.

Learn more about us

COSA XENTAUR 9800 Calorimeter
BTU/Net Heating Value (NHV)
measurement of the vent gas for
EMACT, MONMACT & RSR
compliance and real-time flare control

extrel

EXTREL MAX300-RTG 2.0 Mass Spectrometer
Real-time flare gas analysis for BTU/Net
Heating Value, H2S, total sulfur & full vent gas
speciation for EMACT, MONMACT, RSR &
Subpart Ja compliance

ATOM FGA-1000 Total Sulfur Analyzer
with Excimer UV Fluorescence Technology
for Subpart Ja compliance for monitoring
refinery flare gas and subsequent sulfur
dioxide emissions


WHY YOU SHOULD USE OUR GAS ANALYSIS SOLUTIONS

flare gas monitoring solutions with Process Insights

Accurate measurement

Flare gas monitoring requires accurate measurement of the flow rate and composition of the gas being flared. However, the high temperature and pressure of the gas can make accurate measurement challenging, as can the variability in the gas flow and composition.

flare gas monitoring solutions with Process Insights

Reliable Operation You Can Trust

Flare gas monitoring equipment must be able to operate in a range of environmental conditions, including extreme temperatures, high winds, and heavy rain. This can be challenging, especially in remote locations where access to power and other infrastructure may be limited.

flare gas monitoring solutions with Process Insights

Meet Regulatory compliance

Flare gas monitoring is subject to regulatory requirements in many jurisdictions, and companies must be able to demonstrate compliance with these requirements through regular monitoring and reporting. This can be challenging due to the complexity of the regulations and the need for accurate data and reporting systems.

flare gas monitoring solutions with Process Insights

Avoid Fines

Non-compliant companies may face fines or penalties that can be significant, especially for repeated or willful violations of regulations.

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reduce Shutdowns

Regulators may require a company to shut down operations if they are found to be in violation of flare gas regulations. This can result in significant financial losses and reputational damage.

flare gas monitoring solutions with Process Insights

Avoid Reputational damage

Companies that are found to be non-compliant with flare gas regulations may face negative publicity and reputational damage, which can have long-term impacts on their business.


APPLICATIONS FOR OUR TECHNOLOGIES

Aerospace & Government

agriculture

Agriculture

agriculture

Ammonia & Methanol

APHA COLOR MONITORING

APHA Color Monitoring

Atmospheric & Air Quality

Atmospheric & Air Quality

Battery Manufacturing

Battery Manufacturing

Biofuel Analysis

Biofuel Analysis

cell culture

Cell Culture

Chemical Manufacturing

Chemical Manufacturing

Carbon Capture

Carbon Capture

EMISSIONS MONITORING

Emissions Monitoring

Energy

Energy

Environmental Monitoring

Environmental Monitoring

Ethylene Oxide

Ethylene Oxide

fermentation control

Fermentation Control

Flare Gas Monitoring

Flare Gas Monitoring

Food & Beverage

Food & Beverage

Fuel Blending

Fuel Blending

Fuel Gas

Fuel Gas

Hydrogen Isotope & Helium Deuterium

Hydrogen Isotope & Helium Deuterium

Hydrogen Peroxide Sterilization Solution

Hydrogen Peroxide Sterilization Solution

Hydrogen Production

Hydrogen Production

Optical Absorption Spectroscopy

Optical Absorption Spectroscopy

Petrochemical & Refining

Petrochemical & Refining

Life Sciences

Life Sciences

Research Labs

Research Labs

Semiconductor

Semiconductor

Energy

Water Steam Cycle

BOD Water Analysis

BOD Water Analysis

COD Water Analysis

COD Water Analysis

TN Water Analysis

TN Water Analysis

TOC Water Analysis

TOC Water Analysis

Process Water

Process Water

Pure Water

Pure Water

Surface & Groundwater

Surface & Groundwater

Ultra-Pure Water

Ultra-Pure Water

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