Process Insights provides advanced bioprocess monitoring, off-gas analysis, and bioreactor analytics solutions for pharmaceutical, biotechnology, and life sciences manufacturers. Our technologies support cell culture monitoring, fermentation monitoring, and PAT analytics by delivering continuous, real-time measurement of critical process gases and biological activity.
With industry-leading mass spectrometry, spectroscopy, and gas analysis technologies, manufacturers gain actionable process insights that improve product quality, increase yields, reduce batch variability, and accelerate scale-up from laboratory development to commercial production. Process Insights solutions help organizations implement effective bioprocess control, enabling faster decision-making and greater confidence throughout the manufacturing lifecycle.
Process Insights solutions support critical applications including Process Analytical Technologies (PAT), cell culture monitoring, and fermentation processes, helping manufacturers implement:
- Advanced spectroscopy and gas analysis techniques
- Real-time process monitoring and control
- Improved product quality and batch consistency
- Streamlined production and reduced operational costs
- Enhanced regulatory compliance and risk management
- Faster development and time-to-market for new therapies
- Greater collaboration through reliable process data and insights
By delivering precise analytical solutions and trusted instrumentation, Process Insights empowers life sciences manufacturers to optimize processes, ensure product safety, and accelerate innovation.
Process Insights manufactures advanced process analyzers, gas analysis systems, and water monitoring solutions trusted worldwide in refining, oil & gas, petrochemical, chemical, semiconductor, life sciences, and other industrial segments.
We manufacture the brands you know and trust: ATOM, EXTREL, GUIDED WAVE, COSA XENTAUR, TIGER OPTICS, LAR, MBW, and more.
How to Choose the Right Gas Analysis System for Your Application
Off-Gas Analysis for Fermentation Monitoring and Cell Culture Monitoring
Off-gas analysis is one of the most powerful tools available for understanding biological activity inside fermenters and bioreactors. By continuously measuring oxygen consumption and carbon dioxide production, manufacturers gain real-time visibility into metabolic activity, culture health, and process performance.
Process Insights solutions support:
- Fermentation off-gas analysis
- Bioreactor off-gas monitoring
- Cell culture process monitoring
- Continuous gas monitoring
- Gas composition analysis
- Online process analytics
- Real-time bioprocess control
Continuous monitoring reduces reliance on manual sampling while providing faster, more accurate process insights that improve operational efficiency and product consistency. Real-time off-gas monitoring is widely used to characterize fermentation and cell culture processes while supporting process optimization and yield improvement.
SALES | TRAINING INQUIRIES
AMERICAS: info.americas@process-insights.com
EMEAI (includes India): info.emeai@process-insights.com
APAC: info.apac@process-insights.com
CHINA: info.cn@process-insights.com
Fermentation Cell Culture
MGA 1200CS Fixed Magnetic MS
Bring products to market quicker with the highest precision for OUR/CER/RQ calculations
Solvent Drying Lyophilization
MAX300-BIO Series Quadrupole MS
Maximize your product throughput with accurate solvent endpoint determination
Toxic Gas Measurements
MAX300-TGM Quadrupole MS
Protect your worker’s safety with accurate and reliable, multiple sample point gas monitoring
Solvent Measurements
NIR-O & 508 UV-Vis | Dispersive NIR / UV-Vis
Increase API production by using an industrial spectrometer designed for use in classified areas
Vapor Hydrogen Peroxide Monitoring
ClearView db Dispersive NIR
Ensure your products have received the correct exposure to Vapor Hydrogen Peroxide by direct measurement
Trace Ethylene Oxide Monitoring
T-I Max EtO CRDS
Delivers continuous, real-time monitoring of ethylene oxide (EtO) using advanced Cavity Ring-Down Spectroscopy (CRDS) technology
Learn how our EXTREL Mass Spec works in the Analysis of Acetonitrile in Ambient Air
Life safety and monitoring Dichloromethane in Ambient Air with our EXTREL Mass Spec
Process Insights has a broad portfolio of analytical solutions for Life Sciences and the Pharmaceutical Industries
Real-time optical analysis is only as strong as the interface between your analyzer and the process. Our GUIDED WAVE™ Sample Interfaces from Process Insights are rugged, precision-engineered probes and flow cells act as the critical “window into the process,” delivering reliable, high-quality spectral data even in the most demanding environments.
✔ Rugged, Reliable Design
✔ Exceptional Optical Performance
✔ Versatile Configurations
✔ Easy Maintenance & Integration
✔ Industry-Ready Solutions
With sample interfaces that deliver consistent optical alignment and robust path length stability, your spectroscopy system will run more reliably and deliver higher-quality data for critical process control, QA/QC, and research applications.
Explore the full range of GUIDED WAVE Probes & Flow Cells and upgrade your optical measurement performance today!