Real-Time Bioprocess Monitoring for Fermentation, Cell Culture, and Bioreactor Applications
Process Insights provides advanced bioprocess monitoring, off-gas analysis, and bioreactor analytics solutions for pharmaceutical, biotechnology, and life sciences manufacturers. Our technologies support cell culture monitoring, fermentation monitoring, and PAT analytics by delivering continuous, real-time measurement of critical process gases and biological activity.
With industry-leading mass spectrometry, spectroscopy, and gas analysis technologies, manufacturers gain actionable process insights that improve product quality, increase yields, reduce batch variability, and accelerate scale-up from laboratory development to commercial production. Process Insights solutions help organizations implement effective bioprocess control, enabling faster decision-making and greater confidence throughout the manufacturing lifecycle.
Process Insights solutions support critical applications including Process Analytical Technologies (PAT), cell culture monitoring, and fermentation processes, helping manufacturers implement:
- Advanced spectroscopy and gas analysis techniques
- Real-time process monitoring and control
- Improved product quality and batch consistency
- Streamlined production and reduced operational costs
- Enhanced regulatory compliance and risk management
- Faster development and time-to-market for new therapies
- Greater collaboration through reliable process data and insights
By delivering precise analytical solutions and trusted instrumentation, Process Insights empowers life sciences manufacturers to optimize processes, ensure product safety, and accelerate innovation.
Process Insights manufactures advanced process analyzers, gas analysis systems, and water monitoring solutions trusted worldwide in refining, oil & gas, petrochemical, chemical, semiconductor, life sciences, and other industrial segments.
We manufacture the brands you know and trust: ATOM, EXTREL, GUIDED WAVE, COSA XENTAUR, TIGER OPTICS, LAR, MBW, and more.
How to Choose the Right Gas Analysis System for Your Application
SALES | TRAINING INQUIRIES
AMERICAS: info.americas@process-insights.com
EMEAI (includes India): info.emeai@process-insights.com
APAC: info.apac@process-insights.com
CHINA: info.cn@process-insights.com
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Process Insights has a broad portfolio of analytical solutions for Life Sciences and the Pharmaceutical Industries
Cybersecure Fixed Magnetic Mass Spectrometer Gas Analyzer
During fermentation monitoring, the MGA 1200CS offers unparalleled precision in sparge gas and off-gas analysis. Our real-time data feeding into your OUR/CER/RQ calculations enable immediate adjustments, maximizing yields automatically without the need for lab sample testing.
In the Life Sciences Sector, the MGA 1200CS is indispensable for maximizing yields and confirming complete CIP for fermentation vessels. With a focus on meticulous analysis, it ensures adherence to stringent standards, maintaining consistent, high-quality characteristics.
Quadrupole Mass Spectrometer Gas Analyzer
For real-time gas analysis with ease, improving both user experience and efficiency. MAX300-RTG 2.0 offers benefits such as:
- Operate with ease using a simple, intuitive touchscreen interface
- Access real-time data through powerful industrial mass spectrometry technology
- Analyze complete stream composition with fewer analyzers needed
- Detect trace to bulk components with wide dynamic range (ppb to %)
- Monitor multiple streams using a flexible, multi-port selector (160+ sample points)
- Rely on expert support from an industry-best applications team
Turnkey solution measuring hydrogen peroxide and water concentrations in vapor phase
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Real-time monitoring: Measures hydrogen peroxide (H₂O₂) and water vapor (H₂O) simultaneously in vapor-phase sterilization cycles, providing continuous, accurate data for cycle development, validation, and documentation.
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Proven, reliable technology: Direct optical measurement technology operates in both vacuum and atmospheric conditions for dependable sterilization monitoring.
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Supports process optimization: Ideal for resistometers, VHP process development, and load production, with optical RH and relative saturation measurements for deeper process insight.
Toxic Gas Mass Spectrometer
The MAX300-TGM Toxic Gas Monitor is designed specifically for monitoring:
- Operating Breathing Zone
- Process Tools
- Gas and Chemical Storage
- Gas Cabinets
- Valve Manifold Boxes (VMBs)
- Exhausted Enclosures
MAX300-TGM™ Toxic Gas Monitor
Quadrupole Mass Spectrometer Gas Analyzer
The MAX300-TGM Toxic Gas Monitor is designed specifically for monitoring:
- Operating Breathing Zone
- Process Tools
- Gas and Chemical Storage
- Gas Cabinets
- Valve Manifold Boxes (VMBs)
- Exhausted Enclosures
Benchtop Multi-Channel Analyzer for Extended Range Near-Infrared Spectroscopic Analysis
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Seamless lab-to-process transfer: Enables calibrations developed in the lab to be directly deployed to the NIR-O™ process analyzer for accurate, reliable field measurements.
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High-performance NIR analysis: Six-channel near-infrared analyzer (1000–2100 nm) with a high-resolution grating spectrometer and tungsten-halogen light source for precise, full-spectrum measurements.
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Complete validation-ready system: Benchtop solution with integrated software for data acquisition and analysis, plus Stability Monitoring System (SMS) filters and scripts for routine hardware and optical performance validation.
Single Channel Spectroscopic Analysis
Our GUIDED WAVE™ 508 UV-VIS™ Lab Benchtop Full Spectrum Benchtop Analyzer is a single channel, fiber optic, UV-VIS spectrometer system designed for use in lab environments.
The 508 UV-VIS Lab Benchtop Analyzer comes in a NEMA 4x enclosure. Up to 16 parameters may be monitored on each channel making it suitable for many applications. It has a built-in computer control unit with optional touch screen for convenient user interface.
Real-time optical analysis is only as strong as the interface between your analyzer and the process. Our GUIDED WAVE™ Sample Interfaces from Process Insights are rugged, precision-engineered probes and flow cells act as the critical “window into the process,” delivering reliable, high-quality spectral data even in the most demanding environments.
✔ Rugged, Reliable Design
✔ Exceptional Optical Performance
✔ Versatile Configurations
✔ Easy Maintenance & Integration
✔ Industry-Ready Solutions
With sample interfaces that deliver consistent optical alignment and robust path length stability, your spectroscopy system will run more reliably and deliver higher-quality data for critical process control, QA/QC, and research applications.
Explore the full range of GUIDED WAVE Probes & Flow Cells and upgrade your optical measurement performance today!
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