MAX300-BIO Fermentation Off-Gas Analyzer
Bioreactor & Fermentation Quadrupole Mass Spectrometer
MAX300-BIO Bioprocess Gas Analyzer for Fermentation & Cell Culture
Powerful Mass Spec Technology
The MAX300-BIO is an advanced bioprocess gas analyzer designed for continuous monitoring of fermentation, microbial cultivation, mammalian cell culture, and biopharmaceutical manufacturing. Unlike conventional off-gas sensors that measure only oxygen and carbon dioxide, the MAX300-BIO simultaneously analyzes multiple gases in real time, providing comprehensive process intelligence for improved bioreactor control.
Using proven quadrupole mass spectrometry, the MAX300-BIO continuously measures process gases while automatically calculating Oxygen Uptake Rate (OUR), Carbon Dioxide Evolution Rate (CER), and Respiratory Quotient (RQ) to optimize yields, reduce batch variability, and support Process Analytical Technology (PAT) initiatives. Contact us today.
One MAX300-BIO Bioreactor & Fermentation Quadrupole Mass Spectrometer is capable of analyzing up to 80 samples with the use of a single FAST multi-port valve. Accurate off-gas analysis tells the control loop exactly what is happening inside each reactor without the risks involved with probes or manual sampling.
calculates the key indicators of organism health and process efficiency
- Carbon Dioxide Evolution Rate (CER)
- Oxygen Uptake Rate (OUR)
- Respiratory Quotient (RQ)
- Total Gas Flow
- Total Mass Balance
- Liquid Concentrations in the vessel
- Batch Quality – Analysis of minor ppm/ppb level components such as formaldehyde, methanol, acetic acid, etc.
- Gases Measured: CO2, O2, N2, HVO, argon, ethanol, methanol, formaldehyde, AND others
Why Choose a Process Insights Process Mass Spectrometer?
Why Monitor Bioreactor Off-Gas?
Real-time off-gas analysis provides immediate insight into cellular metabolism, microbial growth, substrate utilization, and process performance.
Continuous gas monitoring helps operators:
- Optimize fermentation performance
- Increase product yields
- Shorten development cycles
- Reduce batch failures
- Detect process deviations immediately
- Improve scale-up success
- Automate process control
- Support Quality by Design (QbD)
- Meet PAT requirements
Real-Time OUR, CER & RQ Calculations
One of the largest advantages of the MAX300-BIO is automated calculation of critical metabolic parameters.
Oxygen Uptake Rate (OUR)
Monitor oxygen consumption to evaluate metabolic activity and optimize aeration.
Carbon Dioxide Evolution Rate (CER)
Measure CO₂ production to understand fermentation performance and biomass growth.
Respiratory Quotient (RQ)
Track metabolic efficiency by continuously calculating the ratio of CO₂ production to oxygen consumption.
Benefits include:
- Better feed strategy control
- Improved endpoint detection
- Earlier process optimization
- Reduced operator intervention
- Higher batch consistency

Mass Spectrometer for Bioreactor &
Fermentation Applications
Fermentation Applications

SALES | TRAINING INQUIRIES
AMERICAS: info.americas@process-insights.com
EMEAI (includes India): info.emeai@process-insights.com
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CHINA: info.cn@process-insights.com

Applications
Biopharmaceutical Manufacturing
Optimize mammalian cell culture for:
- Monoclonal antibodies
- Vaccines
- Recombinant proteins
- Cell and gene therapies
Fermentation
Monitor microbial processes including:
- Bacterial fermentation
- Yeast fermentation
- Fungal cultivation
- Industrial biotechnology
Alternative Proteins
Improve precision fermentation for:
- Cultivated proteins
- Precision fermentation
- Novel food production
Research & Development
Accelerate:
- Media optimization
- Clone selection
- Scale-up studies
- Process development
Pilot & Production Scale
Suitable for:
- Laboratory bioreactors
- Pilot fermenters
- Manufacturing fermenters
- Single-use bioreactors
Industries Served
- Biopharmaceutical Manufacturing
- Cell Therapy
- Vaccine Production
- Industrial Biotechnology
- Precision Fermentation
- Food Biotechnology
- Alternative Proteins
- Academic Research
- Contract Development & Manufacturing (CDMOs)
- Process Development Laboratories















