Skip to main content

MAX300-BIO Fermentation Off-Gas Analyzer

Bioreactor & Fermentation Quadrupole Mass Spectrometer

MAX300-BIO Bioprocess Gas Analyzer for Fermentation & Cell Culture

Powerful Mass Spec Technology

The MAX300-BIO is an advanced bioprocess gas analyzer designed for continuous monitoring of fermentation, microbial cultivation, mammalian cell culture, and biopharmaceutical manufacturing. Unlike conventional off-gas sensors that measure only oxygen and carbon dioxide, the MAX300-BIO simultaneously analyzes multiple gases in real time, providing comprehensive process intelligence for improved bioreactor control.

Using proven quadrupole mass spectrometry, the MAX300-BIO continuously measures process gases while automatically calculating Oxygen Uptake Rate (OUR), Carbon Dioxide Evolution Rate (CER), and Respiratory Quotient (RQ) to optimize yields, reduce batch variability, and support Process Analytical Technology (PAT) initiatives.  Contact us today.

One MAX300-BIO Bioreactor & Fermentation Quadrupole Mass Spectrometer is capable of analyzing up to 80 samples with the use of a single FAST multi-port valve.  Accurate off-gas analysis tells the control loop exactly what is happening inside each reactor without the risks involved with probes or manual sampling.

calculates the key indicators of organism health and process efficiency

  • Carbon Dioxide Evolution Rate (CER)
  • Oxygen Uptake Rate (OUR)
  • Respiratory Quotient (RQ)
  • Total Gas Flow
  • Total Mass Balance
  • Liquid Concentrations in the vessel
  • Batch Quality – Analysis of minor ppm/ppb level components such as formaldehyde, methanol, acetic acid, etc.
  • Gases Measured: CO2, O2, N2, HVO, argon, ethanol, methanol, formaldehyde, AND others

Why Choose a Process Insights Process Mass Spectrometer?

Why Monitor Bioreactor Off-Gas?

Real-time off-gas analysis provides immediate insight into cellular metabolism, microbial growth, substrate utilization, and process performance.

Continuous gas monitoring helps operators:

  • Optimize fermentation performance
  • Increase product yields
  • Shorten development cycles
  • Reduce batch failures
  • Detect process deviations immediately
  • Improve scale-up success
  • Automate process control
  • Support Quality by Design (QbD)
  • Meet PAT requirements

    Real-Time OUR, CER & RQ Calculations

    One of the largest advantages of the MAX300-BIO is automated calculation of critical metabolic parameters.

    Oxygen Uptake Rate (OUR)

    Monitor oxygen consumption to evaluate metabolic activity and optimize aeration.

    Carbon Dioxide Evolution Rate (CER)

    Measure CO₂ production to understand fermentation performance and biomass growth.

    Respiratory Quotient (RQ)

    Track metabolic efficiency by continuously calculating the ratio of CO₂ production to oxygen consumption.

    Benefits include:

    • Better feed strategy control
    • Improved endpoint detection
    • Earlier process optimization
    • Reduced operator intervention
    • Higher batch consistency

    Applications

    Biopharmaceutical Manufacturing

    Optimize mammalian cell culture for:

    • Monoclonal antibodies
    • Vaccines
    • Recombinant proteins
    • Cell and gene therapies

    Fermentation

    Monitor microbial processes including:

    • Bacterial fermentation
    • Yeast fermentation
    • Fungal cultivation
    • Industrial biotechnology

    Alternative Proteins

    Improve precision fermentation for:

    • Cultivated proteins
    • Precision fermentation
    • Novel food production

    Research & Development

    Accelerate:

    • Media optimization
    • Clone selection
    • Scale-up studies
    • Process development

    Pilot & Production Scale

    Suitable for:

    • Laboratory bioreactors
    • Pilot fermenters
    • Manufacturing fermenters
    • Single-use bioreactors

    Industries Served

    • Biopharmaceutical Manufacturing
    • Cell Therapy
    • Vaccine Production
    • Industrial Biotechnology
    • Precision Fermentation
    • Food Biotechnology
    • Alternative Proteins
    • Academic Research
    • Contract Development & Manufacturing (CDMOs)
    • Process Development Laboratories
    To Top

    OUR QUADRUPOLE MASS SPECTROMETERS FOR INDUSTRIAL APPLICATIONS

    MAX300-RTG™ 2.0 Quadrupole Mass Spectrometer

    EXTREL™ Real-time industrial gas analyzer for process control, environmental compliance & ambient air monitoring.
    extrel max300-rtg 2.0 quadrupole mass spectrometer

    VeraSpec™ APIMS

    TIGER OPTICS™ Atmospheric Pressure Ionization Mass Spectrometer
    Tiger VeraSpec APIMS

    MAX300-TGM™ Quadrupole Mass Spectrometer

    EXTREL™ Toxic Gas Air & Environmental Quadrupole Mass Spectrometer
    Process Inisights_Extrel MAX300-TGM Toxic Gas Analyzer

    MAX300-AIR™ Quadrupole Mass Spectrometer

    EXTREL™ Air & Environmental Quadrupole Mass Spectrometer
    Process InisightsExtrel MAX300-AIR

    MAX300-BIO™ Quadrupole Mass Spectrometer

    EXTREL™ Bioreactor & Fermentation Quadrupole Mass Spectrometer
    Process Insights_Extrel MAX300-BIO BIOREACTOR GAS ANALYZER

    MAX300-CAT™ Lab Quadrupole Mass Spectrometer

    EXTREL™ fast, high-sensitivity, quantitative gas analyzer for catalysis, reaction monitoring & environmental research
    Process Insights_Extrel MAX300-CAT

    MAX300-LG™ Lab Quadrupole Mass Spectrometer

    EXTREL™ for Catalysis Research, Bench Scale Reactors, Process Development & Pilot Scale Research
    Process Insights_Extrel MAX300-LG

    MAX300-EGA™ Evolved Gas Quadrupole Mass Spectrometer

    EXTREL™ for analysis of the effluent of analytical equipment & chemical processes
    Process Insights_Extrel MAX300-EGA Evolved Gas Analyzer

    VeraSpec™ Molecular Beam & Plasma Analysis System Mass Spectrometer (MBx™)

    EXTREL™ for stable, accurate analysis of processes from 10-4 Torr up to & above atmospheric pressure
    VeraSpec™ Molecular Beam and Plasma Analysis System

    VeraSpec HRQ™ Quadrupole Mass Spectrometers System

    EXTREL™ for the fine isotopic analysis of low molecular weight gases
    Process Insights_Extrel VeraSpec-HRQ-gas analyer

    MAX-QMS™ Flange Mounted Quadrupole Mass Spectrometer

    EXTREL™ designed for inclusion in experimental vacuum chamber
    Process Insights_Extrel MAX-QMS FLANGE MOUNTED SYSTEM

    Lamp Analyzer Quadrupole Mass System

    EXTREL™ for quality assurance measurements in lamp manufacturing
    Process Insights_Extrel Lamp-Analyzer

    RGA™ Residual Gas Quadrupole Mass Spectrometer

    EXTREL™ ideal for background gas analysis, leak detection & vacuum chamber characterization
    VeraSpec™ Molecular Beam and Plasma Analysis System

    MS/MS Quadrupole Mass Spectrometer Systems

    EXTREL™ turnkey systems ideal for in-depth identification & separation of isomers
    Process Insights_Extrel Complete MS Systems

    Custom Quadrupole Mass Spectrometer System

    EXTREL™ high performance, efficient, scalable solutions
    Process Insights_Extrel custom gas mass spec system

    Components & Power Supplies

    For EXTREL™ Quadrupole Mass Spectrometers & Systems
    Process Insights_Extrel Complete MS Systems
    To Top