Innovative Gas Analysis and Process Control Solutions for the Petrochemical and Refining Industries
At Process Insights, we deliver innovative instrumentation, advanced gas analysis, and precise process control solutions for the petrochemical and refining industries. As your single-source provider, we offer complete flare gas analysis systems designed to ensure total compliance with EPA and industry regulations — including Quad O, HON, MON, EMACT, RSR, Subpart Ja, HRVOC, and more.
Petrochemical Applications Demand Precision
Petrochemicals are the foundation of countless products, from clothing and packaging to electronics and appliances. Within this complex industry, a wide range of processes require continuous monitoring of critical compounds such as:
- Ethane
- Propane
- Ethylene
- Polyethylene
- Ethylene Oxide
- Chloride
- Carbon Monoxide (CO)
Furthermore, producers are constantly exploring alternative methods to improve efficiency, particularly in processes involving ammonia, ethylene, and ethylene oxide. Optimizing these operations requires reliable, real-time gas analysis to protect product quality and ensure operational safety.
Why Gas Analysis Matters in Petrochemical Operations
Operating in petrochemical and refining environments means working with hazardous, toxic, flammable, and explosive gases. Without diligent monitoring, these substances pose serious risks to both safety and compliance. With advanced gas analyzers from Process Insights, operators can:
- Detect and measure dangerous gases instantly
- Implement safety measures to prevent accidents
- Protect personnel and assets from harm
- Meet stringent environmental and emissions standards
Staying Ahead of Emissions Regulations
In December 2023, the EPA introduced new Emissions Guidelines, requiring states to create plans to reduce methane emissions from existing oil and gas sources. Since oil and natural gas operations are the largest industrial source of methane pollution in the U.S., these new standards mark a major step toward a cleaner, more sustainable future. Read the EPA guidelines on Quad O.
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ATOM INSTRUMENT™ TRACE-1000 S/N™ Analyzer
Our ATOM INSTRUMENT™ Trace-1000 S/N™ online process analyzer offers unmatched flexibility—configure it for trace sulfur, trace nitrogen, or both simultaneously! Featuring patented Excimer UV Fluorescence (EUVF) for sulfur and optimized chemiluminescence for nitrogen, it delivers precise measurements across diverse hydrocarbon process streams.
LAR™ QuickTOCeco™ Water Analyzer
- Versatile for industrial applications in water treatment plants, industrial processes, environmental monitoring, drinking water quality control, pharmaceutical and biotechnology, food and beverage industry, and power generation
- Exact determination of TC, TOC, NPOC (Non-Purgeable Organic Carbon)
LAR™ QuickTOCuv™ Water Analyzer
- Versatile for industrial applications for pure water, boiler feed water, condensate return, drinking water, surface water, and wastewater
- Continuous online determination of true TOC (detection of NPOC and POC/VOC), CODS, BOD, TC
- Certified housing for EX zones (EX p) (options for IECEx, etc.) Explosion protection Class I, Division 2, Zone 2 Groups ABCD
- Temperature Class: T4
TIGER OPTICS™ T-I Max EtO™ Trace Ethylene Oxide Gas Analyzer
Ideal for Chemical and Petrochemical Industries
- Offers rapid, continuous measurements with no calibration requirements or consumables.
• Meets the critically low detection limits necessary for updated NESHAP requirements.
• Ideal for facility-wide exposure monitoring and inventorying leaks. - Monitoring production and handling of ethylene oxide in chemical manufacturing plants.
- Preventing leaks and ensuring safety in storage and transport of EtO.
EXTREL™ MAX300-TGM™ Toxic Gas Analyzers
Our NEW EXTREL™ MAX300-TGM™ Toxic Gas Monitor is a real time monitoring solution with analysis speeds of 0.4 seconds per chemical and gas clearing times of less than 3 seconds. These impressive speeds exceed industry requirements for continuous monitoring. With the ability to analyze 15+ chemicals per sample point, the MAX300-TGM toxic gas analyzer provides maximum efficiency at an extremely low cost-per-chemical, per sample point.
GUIDED WAVE™ NIR UV VIS Gas Analyzers
For four decades, GUIDED WAVE™, a Process Insights brand, that has been at the forefront of near-infrared (NIR) spectroscopy — delivering reliable, real-time measurement solutions trusted around the world.
applications for our technologies
