Precise chemical monitoring, gas analysis, and analyzer solutions to support process control, regulatory compliance, and operational safety in chemical manufacturing.
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Overview of Chemical Manufacturing
Chemical manufacturing relies on continuous measurement and control of gas and liquid streams to ensure product quality, reduce waste, protect personnel, and meet environmental and safety regulations. Accurate gas analysis and process monitoring identify critical changes in reactant composition, detect leaks, and validate process steps across pilot, scale-up, and full production lines.
Process Insights delivers analyzer solutions and process control products tailored for chemical monitoring and manufacturing applications—matching the right technology to the stream, accuracy requirement, and budget to produce stable, reliable process data.
Process Monitoring in Chemical Manufacturing
Effective process monitoring combines robust sampling, continuous analyzers, and integration with control systems (DCS/PLC/ historian). Key objectives are:
- Maintain product quality by measuring critical species online.
- Reduce off-spec product and rework through early detection of deviations.
- Protect people and assets with leak and toxic gas monitoring.
- Demonstrate regulatory compliance for emissions, flares, and worker exposure.
- Optimize yield and energy use by feeding accurate process data to control loops.
Best practices: centralized sampling cabinets, heated sample lines for condensable species, periodic calibration/verification, and automated data transfer into control and reporting systems.
SALES | TRAINING INQUIRIES
AMERICAS: info.americas@process-insights.com
EMEAI (includes India): info.emeai@process-insights.com
APAC: info.apac@process-insights.com
CHINA: info.cn@process-insights.com
ATOM INSTRUMENT™ TRACE-1000 S/N™ Analyzer
Flexible online analyzer configurable for trace sulfur, trace nitrogen, or both—EUVF for sulfur and optimized chemiluminescence for nitrogen for precise measurements in hydrocarbon streams.
QuickTOCeco™ Water Analyzer
Continuous TOC analyzers for process and wastewater monitoring—support process control, product loss detection, and regulatory reporting for chemical plants.
QuickTOCuv™ Water Analyzer
- Versatile for industrial applications for pure water, boiler feed water, condensate return, drinking water, surface water, and wastewater
- Continuous online determination of true TOC (detection of NPOC and POC/VOC), CODS, BOD, TC
- Certified housing for EX zones (EX p) (options for IECEx, etc.) Explosion protection Class I, Division 2, Zone 2 Groups ABCD
- Temperature Class: T4
TIGER OPTICS™ T-I Max EtO™ Trace Ethylene Oxide Gas Analyzer
Ideal for Chemical and Petrochemical Industries
- Offers rapid, continuous measurements with no calibration requirements or consumables.
• Meets the critically low detection limits necessary for updated NESHAP requirements.
• Ideal for facility-wide exposure monitoring and inventorying leaks. - Monitoring production and handling of ethylene oxide in chemical manufacturing plants.
- Preventing leaks and ensuring safety in storage and transport of EtO.
EXTREL™ MAX300-TGM™
Real-Time Toxic Gas Monitoring Solution in Ambient Air
Real-time toxic gas monitor with sub-second analysis speeds and multi-chemical capability—designed for ambient air monitoring and rapid response in manufacturing environments.