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Chemical Manufacturing

Analytical Solutions for Chemical Manufacturing

ANALYTICAL SOLUTIONS FOR Chemical Manufacturing Applications

Gas analyzers play a vital role in chemical manufacturing applications by enabling the precise measurement and monitoring of gases involved in chemical processes. Chemical manufacturing processes are often complex, involving intricate reactions that generate a wide array of gases, such as reactants, intermediates, and end products. Therefore, monitoring these gases is essential for maintaining product quality, enhancing process efficiency, and ensuring worker safety.

Chemical manufacturing relies heavily on reliable gas analysis systems to uphold regulatory standards. For instance, at Process Insights, we recognize the critical need for total compliance in flare gas analysis across multiple regulatory frameworks, including Quad O, HON, MON, EMACT, RSR, Subpart Ja, and HRVOC. Consequently, we provide a comprehensive solution that meets the rigorous demands of chemical manufacturing operations.

To achieve this, we offer the most reliable and precise gas analysis technologies available in the market today. We understand the unique needs of each chemical manufacturing process, which is why we strive to match the right technologies to your specific requirements and budget. As a result, you can count on us to provide the optimal and most stable process analysis solution tailored for your application.

For a complete range of analytical instrumentation, applications, systems, and service options, our team will ensure that your needs are met with the utmost precision. This commitment to excellence guarantees that we offer a solution that aligns with both your operational goals and budget constraints.

APPLICATION SUPPORT


Allow our Support Team, consisting of Factory Trained and Certified professionals, to assess your application and specific requirements. We understand that external conditions can lead to changes in process parameters, requiring the addition of components to an existing stream or even the incorporation of a new stream. In response to this, we offer a variety of cost-effective turnkey solutions that deliver exceptional performance, perfectly catering to the unique demands of your chemical manufacturing process.


FEATURED PRODUCTS

ATOM INSTRUMENT™ TRACE-1000 S/N™ Analyzer

Our ATOM INSTRUMENT Trace-1000 S/N™ online process analyzer offers unmatched flexibility—configure it for trace sulfur, trace nitrogen, or both simultaneously! Featuring patented Excimer UV Fluorescence (EUVF) for sulfur and optimized chemiluminescence for nitrogen, it delivers precise measurements across diverse hydrocarbon process streams.


QuickTOCeco™ Water Analyzer

  • Versatile for industrial applications in water treatment plants, industrial processes, environmental monitoring, drinking water quality control, pharmaceutical and biotechnology, food and beverage industry, and power generation
  • Exact determination of TC, TOC, NPOC (Non-Purgeable Organic Carbon)

QuickTOCuv™ Water Analyzer

  • Versatile for industrial applications for pure water, boiler feed water, condensate return, drinking water, surface water, and wastewater
  • Continuous online determination of true TOC (detection of NPOC and POC/VOC), CODS, BOD, TC
  • Certified housing for EX zones (EX p) (options for IECEx, etc.) Explosion protection Class I, Division 2, Zone 2 Groups ABCD
  • Temperature Class: T4

TIGER OPTICS™ T-I Max EtO™ Trace Ethylene Oxide Gas Analyzer

Ideal for Chemical and Petrochemical Industries

  • Offers rapid, continuous measurements with no calibration requirements or consumables.
    • Meets the critically low detection limits necessary for updated NESHAP requirements.
    • Ideal for facility-wide exposure monitoring and inventorying leaks.
  • Monitoring production and handling of ethylene oxide in chemical manufacturing plants.
  • Preventing leaks and ensuring safety in storage and transport of EtO.


EXTREL™ MAX300-TGM™ 

Real-Time Toxic Gas Monitoring Solution in Ambient Air

Our NEW EXTREL™ MAX300-TGM™ Toxic Gas Monitor is a real time monitoring solution with analysis speeds of 0.4 seconds per chemical and gas clearing times of less than 3 seconds.  These impressive speeds exceed industry requirements for continuous monitoring. With the ability to analyze 15+ chemicals per sample point, the MAX300-TGM toxic gas analyzer provides maximum efficiency at an extremely low cost-per-chemical, per sample point. 

MAX300-TGM Advantages Include:

  • Versatile and flexible analyzer – detect multiple chemicals on up to 46 sample points
  • Fast measurement with high sensitivity, reducing false alarms
  • Highly responsive to changes in chemical concentration – reducing down time after an event
  • Streamlined operation – centralized analyzer for full facility monitoring
  • Low cost of ownership and streamlined operation – decreasing complexity in maintenance and upkeep
  • Industry leading application expertise and technical support with decades of experience with ambient air monitoring
  • Large, user-friendly touch screen interface for at-a-glance updates with customizable alarm verifications

Questions? We’re here to help.