Hydrogen Peroxide Vapor Analyzer System for Real-Time VHP & HPV Sterilization Monitoring

The ClearView® db Hydrogen Peroxide Vapor Analyzer System delivers continuous, real-time monitoring of Vaporized Hydrogen Peroxide (VHP®) and Hydrogen Peroxide Vapor (HPV) during sterilization and bio-decontamination processes. Designed for pharmaceutical manufacturing, biotechnology, medical devices, hospitals, and life science applications, the analyzer simultaneously measures hydrogen peroxide (H₂O₂) and water vapor (H₂O) to provide complete visibility into every sterilization cycle.

Using advanced near-infrared (NIR) spectroscopy, the ClearView db enables accurate monitoring without consumables or routine sensor replacement, helping manufacturers optimize cycle development, improve process control, reduce sterilization time, and support regulatory compliance. Contact us today!

Why Monitor Hydrogen Peroxide Vapor?

Hydrogen peroxide vapor has become the preferred sterilization method for pharmaceutical isolators, aseptic filling lines, cleanrooms, pass-through chambers, and medical device manufacturing because it provides rapid, low-temperature sterilization without leaving harmful residues.

Continuous VHP monitoring helps operators:

Optimize sterilization cycle performance
Reduce cycle development time
Verify hydrogen peroxide concentration
Monitor moisture throughout sterilization
Improve repeatability
Reduce batch failures
Increase equipment availability
Support GMP documentation
Improve sterility assurance
Reduce operating costs

Why Choose the ClearView® db?

Unlike conventional hydrogen peroxide sensors that measure only H₂O₂ concentration, the ClearView db simultaneously measures both hydrogen peroxide vapor and water vapor, providing complete insight into sterilization conditions.

Key Benefits

Continuous real-time monitoring
Simultaneous H₂O₂ and H₂O measurement
Fast analytical response
Non-contact optical measurement
No consumable sensors
No electrochemical cells to replace
Excellent long-term stability
Low maintenance operation
Supports atmospheric and vacuum sterilization processes
Easy integration with automation systems

Simultaneous Hydrogen Peroxide & Moisture Measurement

Accurate sterilization depends on both hydrogen peroxide concentration and humidity.

The ClearView db continuously measures:

Hydrogen Peroxide Vapor (H₂O₂)
Water Vapor (H₂O)

This dual measurement enables operators to:

Optimize VHP injection
Improve condensation control
Shorten aeration cycles
Improve cycle repeatability
Reduce hydrogen peroxide consumption
Improve sterilization effectiveness

Process Insights_Guided Wave Hydrogen Peroxide Vapor Sterilization Monitoring

Hydrogen Peroxide Vapor Analyzer System for Real-Time VHP & HPV Sterilization Monitoring

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Applications

Pharmaceutical Manufacturing

Monitor sterilization cycles for:

Isolators
Aseptic filling lines
Barrier systems
RABS
Lyophilizers
Transfer chambers

Biotechnology

Support sterilization of:

Cell culture facilities
Vaccine production
Bioprocess equipment
Laboratory cleanrooms

Hospitals & Healthcare

Monitor VHP bio-decontamination for:

Operating rooms
Isolation rooms
Biological safety cabinets
Laboratory decontamination

Medical Device Manufacturing

Validate sterilization of:

Packaging lines
Assembly areas
Medical device production
Sterile manufacturing environments

Research Laboratories

Optimize sterilization processes for:

Pharmaceutical R&D
University laboratories
Biosafety laboratories
Animal research facilities

Optimize VHP Sterilization Cycles

Continuous monitoring allows operators to optimize every stage of the sterilization process.

Conditioning

Verify environmental conditions before hydrogen peroxide injection.

Injection

Monitor hydrogen peroxide concentration in real time.

Dwell

Maintain target sterilization concentration throughout exposure.

Aeration

Monitor peroxide removal to reduce downtime while ensuring operator safety.

Benefits of Real-Time Hydrogen Peroxide Vapor Monitoring

Continuous monitoring provides:

Faster cycle qualification
Reduced sterilization cycle times
Improved process consistency
Better product quality
Reduced hydrogen peroxide usage
Lower operating costs
Increased equipment availability
Simplified validation
Better regulatory documentation

Hydrogen Peroxide Vapor Sterilization Monitoring

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Easy Operation and Control

The ClearView db® H₂O₂ Vaporized Hydrogen Peroxide Sterilization Monitoring Solution is controlled via its touch screen or remotely via Ethernet (Modbus TCP/IP). All of the analytical calculations are encoded in the software. The complete system consists of a ClearView Analyzer, one or two G-SST probes, and a pair of fiber optic cables for each probe. The analyzer is pre-calibrated at the factory. No programming is required by the user. Start-up requires powering the analyzer, connecting the probe or probes via the fiber optic cables, taking a ZERO reading in the dehumidified isolator and the H₂O₂ and H₂O concentration measurements may begin.

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ANALYZER OPTIONAL ENCLOSURES

Typically for medical, pharmaceutical and food industries, the ClearView db® H₂O₂ Vaporized Hydrogen Peroxide Sterilization Monitoring Solution may be housed in a stainless-steel enclosure. Other enclosure options are available, such as, painted carbon steel, explosion-proof or purged depending on area classification requirements.