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HTF Dew Point Sensor Technology

HTF Dew Point Sensor Technology

Accurate moisture measurement begins with the sensor. In critical industrial processes, even trace amounts of water vapor can cause corrosion, hydrate formation, product contamination, catalyst damage, and costly downtime.

COSA XENTAUR’s patented HTF™ (Hyper-Thin-Film) Aluminum Oxide ay Moisture Sensing Technology combines advanced thin-film manufacturing with innovative metal oxide science to deliver exceptional moisture sensitivity, rapid response, long-term stability, and low maintenance. HTF sensors power Process Insights dew point transmitters and portable moisture analyzers used throughout compressed air, hydrogen, natural gas, industrial gas, petrochemical, pharmaceutical, and semiconductor industries.  Contact us today for more infomation.

Why Choose HTF Sensor Technology?

Benefits

  • Patented Hyper-Thin-Film technology
  • Extremely high moisture sensitivity
  • Fast response and recovery
  • Excellent long-term stability
  • Low sensor drift
  • Temperature-compensated performance
  • High repeatability
  • Wide dew point measurement range
  • Long sensor life
  • Low maintenance requirements
  • Field-calibratable
  • Field-replaceable sensor
  • Proven in demanding industrial environments
  • Used across the complete COSA XENTAUR product family

How HTF Works

Step 1 – Water Vapor Enters the Sensor

Moisture molecules diffuse into the engineered pore structure of the aluminum oxide layer.

Step 2 – Capacitance Changes

As moisture fills the pores, the dielectric constant changes, producing a measurable capacitance change proportional to moisture concentration.

Step 3 – Advanced HTF Design Improves Performance

Unlike conventional aluminum oxide sensors, HTF incorporates:

  • Hyper-thin oxide layer
  • Precisely engineered barrier layer
  • Optimized pore geometry

Together these innovations improve sensitivity, speed, and long-term stability.

Hyper-Thin Layer

With our HTF Moisture Sensing Technology sensors can be produced with hyper-thin oxide layers without compromising insulation strength. The thinner oxide layer of HTF sensors results in much higher capacitance changes because capacitance is inversely proportional to the distance of the capacitor’s plates from each other.  The thinner layer also means that water molecules will travel faster in and out of the pores. HTF aluminum oxide sensors therefore respond several times faster than conventional sensors.

Benefits:

  • Faster response
  • Higher sensitivity
  • Better low-moisture measurement
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Industries Using HTF™ Technology

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Compressed Air

Benefits:

  • Dryer verification
  • ISO 8573 compliance
  • Compressor protection

Natural Gas

Benefits:

  • Prevent hydrate formation
  • Pipeline protection
  • Gas quality monitoring

Hydrogen

Benefits:

  • Electrolyzers
  • Hydrogen purity
  • Fuel cells
  • Storage systems

Semiconductor

Benefits:

  • Ultra-high purity gases
  • Tool protection
  • Yield improvement

Industrial Gas Production

Benefits:

  • Nitrogen
  • Oxygen
  • Argon
  • Helium
  • Specialty gases

Petrochemical

Benefits:

  • Catalyst protection
  • Process optimization
  • Product quality

Which industries use HTF Technology sensors?

Typical industries include:

  • Compressed air
  • Hydrogen
  • Natural gas
  • Industrial gases
  • Petrochemical
  • Semiconductor
  • Pharmaceutical
  • Food & beverage
  • Air separation
  • Chemical processing

Frequently Asked Questions

What is an aluminum oxide moisture sensor?

An aluminum oxide moisture sensor measures trace water vapor by detecting changes in capacitance as moisture enters microscopic pores within the sensor’s oxide layer.

What is HTF™ Technology?

HTF (Hyper-Thin-Film) is Process Insights’ patented aluminum oxide moisture sensing technology designed to improve sensitivity, response time, stability, and long-term reliability.

Why is HTF faster than conventional aluminum oxide sensors?

Its hyper-thin oxide layer and engineered pore geometry allow moisture molecules to diffuse more rapidly into and out of the sensing structure, reducing response time.

Why is low sensor drift important?

Low drift reduces recalibration frequency, improves long-term accuracy, and lowers maintenance costs.

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