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9800 CXi Calorimeter

Injection-Style Zero Hydrocarbon Emissions Calorimeter

Zero Hydrocarbon Emissions 9800 CXi Calorimeter 

The COSA XENTAUR™ 9800 CXi™ is an advanced online BTU analyzer and zero-hydrocarbon emissions calorimeter designed for continuous measurement of Heating Value (BTU), Calorific Value, Wobbe Index, and Combustion Air Requirement Index (CARI) in flare gas, refinery fuel gas, natural gas, hydrogen blends, LNG, renewable natural gas (RNG), and petrochemical process streams.

Unlike traditional flame calorimeters, the 9800 CXi uses an innovative injection-style measurement principle with a 1000°C flameless combustion furnace, delivering rapid, highly accurate measurements while returning most of the sample gas to the process. This significantly reduces hydrocarbon emissions and makes the analyzer ideal for modern flare gas monitoring and environmental compliance applications.  Contact us for more information.

ADVANTAGES

  • BTU without the need for a Specific Gravity 
  • Direct Measurement of Calorific Value
  • Furnace at 1000°C for complete combustion
  • Wall mounted small footprint
  • Industrial PLC System, touchscreen HMI
  • High temperature combustion
  • Flameless / no flameouts
  • Built for indoor, outdoor, dirty, and corrosive environments
  • Precise measurement of air fuel ratio
  • Cost-effective, and for ease of maintenance and service
  • Internal sample system up to 50°C with options to 100°C
  • Full measurement range of the heating value without the need of a specific gravity meter

Why Monitor Heating Value & Wobbe Index?

Fuel gas composition changes continuously.

Those changes affect:

  • Burner performance
  • Flare efficiency
  • Steam production
  • Furnace temperature
  • Turbine efficiency
  • Emissions
  • Fuel costs
  • Process safety
  • Product quality

Continuous online measurement enables operators to adjust combustion conditions immediately instead of relying on delayed laboratory analysis.

Why Choose the 9800 CXi?

The 9800 CXi was specifically engineered for harsh fuel gas and flare gas applications where conventional calorimeters often struggle.

Key Benefits

  • Direct Heating Value (BTU) measurement
  • Continuous Wobbe Index calculation
  • Continuous CARI measurement
  • Zero hydrocarbon emissions design
  • Injection-style measurement technology
  • No external pilot flame
  • No flameouts
  • High-temperature 1000°C combustion
  • Handles high sulfur process gases
  • Optional integrated hydrogen measurement
  • Industrial PLC with touchscreen HMI
  • Small footprint
  • Indoor or outdoor installation
  • Low maintenance requirements
  • Fast analytical response

What Does the 9800 CXi Measure?

The analyzer continuously measures:

  • Heating Value (BTU)
  • Gross Heating Value (HHV)
  • Net Heating Value (LHV)
  • Wobbe Index
  • CARI
  • Optional Specific Gravity
  • Optional Hydrogen (H₂)

This provides comprehensive fuel quality information for combustion optimization and emissions reduction.

BENEFITS

Benefits of the 9800 CXi injection-style zero-hydrocarbon emissions calorimeter include:

  • Hydrogen Measurement fully integrated into analyzer including power and communications.
  • Hydrogen Measurement (optional)  –   Range up to 0-100%
  • High Accuracy: Provides highly accurate results for measuring the calorific value of fuels, with a precision of +/-1% full scale.
  • Fast Response Time: Has a fast response time, making it suitable for monitoring and control of flares.
  • Low Sample Volume: Requires a small sample volume, which reduces the amount of sample required for measurement.
  • Wide Measurement Range: Has a wide measurement range, which makes it suitable for measuring the heating value of various gaseous samples.
  • Easy to Operate: Is easy to operate, with a user-friendly interface and intuitive controls.
  • Durable: Made of high-quality materials and is designed for durability and long-term use.
  • Measures low heating value gases.
  • Low maintenance
  • Flameless / no flameouts
  • Measures Heating Vales, Wobbe, CARI and Specific Gravity with Optional SG Cell.
  • EPA 40CFR63.670(j) Compliant
  • Direct Measurement Method (ASTM D-4891 Compliant)
  • Gross (HHV/higher heating value) or net (LHV/lower heating value)
  • Small footprint
        • US – Canada   / Class 1 Div 2 Groups B, C, D T3
        • ATEX  /  Ex Ib px IIC T3 Gb Ta
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        Zero-Hydrocarbon Emissions Technology

        Unlike conventional combustion calorimeters that continuously burn hydrocarbon fuel for ignition, the 9800 CXi injects a precisely controlled sample into a continuous combustion air stream inside a high-temperature furnace.

        Benefits include:

        • Lower emissions
        • Reduced operating costs
        • Improved safety
        • Elimination of flame stability issues
        • Complete oxidation of sulfur compounds
        • Reduced furnace fouling
        • Higher analyzer uptime

        Most of the sample gas returns to the process through a fast-loop system, with only a small injected sample consumed during measurement.

        High-Sulfur Flare Gas Measurement

        Many traditional calorimeters experience maintenance issues when exposed to sulfur-rich gases.

        The 9800 CXi’s 1000°C combustion furnace completely oxidizes sulfur compounds, minimizing sulfur buildup and enabling reliable monitoring of:

        • Refinery flare gas
        • Sour natural gas
        • Hydrogen-rich streams
        • Sulfur recovery units
        • Petrochemical fuel gas
        • Biogas
        • Renewable Natural Gas (RNG)

        This makes the analyzer especially valuable in demanding refinery and petrochemical environments.

        Applications

        Flare Gas Monitoring

        Continuous monitoring for:

        • EPA compliance
        • Methane reduction programs
        • Flare efficiency
        • Heating value verification
        • Environmental reporting

        Refineries

        Optimize:

        • Refinery fuel gas
        • Process heaters
        • Boilers
        • Hydrogen-rich fuel streams
        • High-sulfur gases

        Natural Gas & LNG

        Measure:

        • BTU
        • Heating Value
        • Wobbe Index
        • Fuel quality
        • Pipeline gas

        Renewable Natural Gas

        Monitor:

        • Landfill gas
        • Digester gas
        • RNG upgrading
        • Pipeline injection quality

        Hydrogen Blending

        The optional integrated hydrogen measurement supports:

        • Hydrogen-natural gas blends
        • Low-carbon fuels
        • Future hydrogen infrastructure

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