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Fenceline Monitoring

Fenceline Monitoring

Innovative Instrumentation, Gas Analysis and Process Control Solutions for Benzene Fenceline Monitoring

In recent years, industries have placed increasing emphasis on monitoring benzene levels near their facilities due to heightened awareness of its serious health risks. Benzene is a highly toxic, carcinogenic compound that is commonly released during activities such as oil and gas extraction, chemical processing, refining, and transportation. Chronic exposure to benzene has been linked to blood disorders, including leukemia, making it a major public health concern—especially for communities living near industrial zones.

Fugitive emissions from refineries, petrochemical plants, power generation facilities, and natural gas pipelines are a major source of benzene in the atmosphere. These emissions are often unintentional, escaping through valves, seals, tanks, and other pressurized systems. In response, regulatory agencies have implemented more stringent environmental policies. One key regulation is 40 CFR § 63.658, which mandates fenceline monitoring to detect and reduce emissions from flares, pressure relief devices, storage tanks, and delayed coking units. This regulation aims to control emissions of hazardous air pollutants (HAPs) and enhance transparency in air quality reporting.

Fenceline monitoring involves continuous sampling of air along a facility’s property boundary to measure the concentration of target compounds—most notably benzene. This method ensures that any potentially harmful emissions are identified and addressed before they can affect neighboring communities. It’s a critical part of environmental compliance and community engagement, helping build public trust while minimizing risk.

To meet these demands with precision and efficiency, many facilities rely on the EXTREL™ MAX300-RTG real-time process mass spectrometer from Process Insights. The MAX300-RTG provides continuous, high-sensitivity analysis of benzene and other volatile organic compounds (VOCs), even at very low concentrations. Its ability to deliver near-instantaneous, lab-quality results enables industrial operators to quickly identify emission sources and take corrective action. Unlike slower traditional sampling methods, the MAX300-RTG ensures real-time data, supporting both regulatory compliance and proactive environmental stewardship.

With its robust performance, flexible integration, and unmatched sensitivity, the EXTREL MAX300-RTG is a trusted solution for fenceline monitoring—helping safeguard both industrial operations and the communities that surround them.

Monitoring Location

The location of the fenceline monitor is another important issue to consider. The fenceline monitor must be placed in a location that accurately represents the level of benzene exposure in nearby communities. The placement of the monitor should take into account factors such as wind direction, proximity to the source of emissions, and the location of nearby communities.

Detection Limits

One issue with benzene fenceline monitoring is the ability to detect benzene at very low concentrations. It is essential to have accurate and sensitive monitoring equipment to detect benzene at levels that are safe for human exposure. However, some monitoring technologies may have detection limits that are too high to provide accurate and reliable data, which can result in inaccurate readings and a false sense of security.

Data Management

Another issue associated with benzene fenceline monitoring is data management. The volume of data generated by fenceline monitoring can be large, and it is essential to have a robust data management system in place to store and analyze the data. This includes data quality control, data archiving, and data analysis to ensure that the data is accurate and reliable. Without proper data management, it can be challenging to identify trends and patterns in the data, making it difficult to take appropriate action to reduce benzene exposure.

Sources of the Emissions

It can be difficult to identify the sources of fenceline emissions, especially if the facility has multiple emission sources or if the emissions are coming from a nearby source outside of the facility’s control.  Continuous monitoring of the fenceline emissions can help identify the sources of emissions by detecting changes in concentration or composition. If a sudden increase in emissions is detected, for example, it could indicate that a new process or activity is contributing to the emissions.

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Maintenance

Regular maintenance of monitoring equipment is necessary to ensure that it continues to operate properly. Failure to maintain the equipment can result in incorrect readings or equipment failure.  If monitoring equipment is not properly maintained, it may malfunction or fail completely, which can result in inaccurate readings or no readings at all. Monitoring equipment that is not properly maintained may become contaminated, which can affect the accuracy of the readings. For example, dust or other debris may accumulate on the sensors, leading to false readings.

Calibration

Monitoring equipment must be regularly calibrated to ensure accurate measurements. If the equipment is not properly calibrated, the readings may be inaccurate, leading to incorrect conclusions about the sources of emissions. If monitoring equipment is not properly calibrated, it may provide inaccurate readings, which can make it difficult to identify the sources of emissions. For example, if the equipment is calibrated to measure one type of emission but is used to measure another type of emission, the readings may be incorrect.

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