The petrochemical industry is considered the global powerhouse. It contributes a significant amount towards world economics.  The exploration of crude oil and the processing to fuel oil and gasoline are key for chemical products, pharmaceuticals, fertilizers, solvents, and plastics.  Petrochemical processing relies on the robust, accurate control and monitoring of moisture, oxygen, and often hydrogen. Our analyzers and instrumentation ensure safe and efficient operation.

New regulations of flare emissions require oil refineries and chemical plants to analyze the vent gas and quickly make adjustments to maintain sufficient destruction efficiency.  Our Extrel MAX300-RTG real-time gas analyzer is currently used at many US refineries for NSPS Subpart Ja sulfur monitoring. The analyzer measures the full, speciated composition of the flare gas and delivers continuous updates of NHV, H2S, and Total Sulfur several times per minute.  According to new requirements in the General Provisions, flares used as Air Pollution Control Devices (APCD) are expected to achieve 98% Hazardous Air Pollutant (HAP) destruction efficiencies. These updated requirements include monitoring of the pilot flame, visible emissions, flare tip velocity, net heating values, and dilution parameters, as well as maintaining a Flare Management Plan and a Continuous Parameter Monitoring System Plan.  The MAX300-RTG real-time gas analyzer is an ideal fit for this monitoring system plan.

Our ATOM FGA-1000 is an online process analyzer utilizing patented Excimer UV Fluorescence (EUVF) Technology to measure total sulfur in a variety of applications such as monitoring refinery flare gas and subsequent sulfur dioxide (SO₂) emissions as mandated by the EPA Rule 40 CFR 60, Subpart Ja.  The FGA-1000 has the highest dynamic measurement range of any commercially available analyzer, requiring only a single point calibration without the need for additional sample valves, calibration gases or system hardware.  It provides complete TRS Data resulting in the total analysis of all sulfur compounds potentially present in flare gas streams, not just the analysis of a few selected sulfur compounds as with GC-type applications.  Certification or CGA (Cylinder Gas Audit) is seamlessly provided by the incorporated calibration switching configuration and corresponding software menus for easy compliance testing. In addition, the FGA-1000 does not require installation in an enclosed shelter.

From untreated gas analysis to custody transfer, our COSA Xentaur 9610 calorimeter provides reliable measurement solutions for flow, energy content, fuel contaminants and gas stream assay with innovative technologies.  The market leader in self calibrating moisture measurement solutions for natural gas, COSA Xentaur provides optical solutions for flow measurement, BTU analysis and trace impurities.  Explore our market leading 9610 calorimeters for Wobbe Index, BTU/Heating Value and CARI (Combustion Air Requirement Index).  From single applications to metering skids, in plant or on the pipeline, we can help meet your measurement requirements.

Our LAR QuickTOCultra water analyzer is the most reliable TOC measurement system for the roughest wastewater applications. Due to an unrivaled injection and oxidation technique, the QuickTOCultra easily handles sticky, fatty, salty, and high-particle samples unlike other TOC analyzers.  It can measure high salt concentrations up to 30% NaCl.  Ideal uses: Water Influent, Water Effluent, Discharge Control, Industrial Wastewater, and De-Icing Water.

Our new QuickTOCuv II is state of the art and has more great features. In addition to a slim design and an IP65 housing, the new online TOC/ TC analyzer can also determine COD and BOD values using correlation factors. The measuring ranges can be adjusted by individual user input. The measurement system is controlled by a user-friendly 4″ PLC with touch screen.

OUR GLOBAL SOLUTIONS DELIVER:

• Improved reliability
• Lower cost of ownership 
• Improved product quality
• Efficiency
• Meet compliance requirements
• Backed by global service and support

Process Insights is committed to solving our customers’ most complex analytical and process challenges.  

For a complete range of products, applications, systems, and service options, please contact us.

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