HCl Continuous Emissions Monitoring

Hydrogen Chloride (HCl) is a major atmospheric pollutant associated with the combustion of fossil fuels, such as coal and heavy oils, and also with a number of manufacturing processes, including cement production.

HCl in the atmosphere has an adverse effect on both human health and the wider environment. The inhalation of even low concentrations of HCl can cause irritation of the respiratory tract in healthy individuals and exacerbate symptoms associated with conditions such as asthma and emphysema.

Dissolved HCl is a contributor to acid rain pollution, the results of which include damage to building materials and reduced crop yields.  Atmospheric HCl pollution is also a factor in the production of photochemical smog. The economic impact makes the reduction of HCl pollution a priority for regulators and industry. HCl is generated by multiple industrial processes, with combustion of coal and oil for household and industrial power generation as the primary source. Here, chlorides present in the fuel are converted to HCl in the combustion process and emitted with other by-products. In addition, industrial processes emit HCl as a result of chlorides present in raw materials that are converted to HCl during production. In cement production, for instance, raw materials, including calcium carbonate, silica, clays, and ferrous oxides, all contain chlorides, resulting in generation of HCl.

Regulators worldwide dictate strict emissions limits for many atmospheric pollutants, including HCl. In the United States, the Environmental Protection Agency (EPA) has recently reduced emissions limits to further lessen the impact of the issues.  These emissions limits require HCl emitters to monitor and report the level of the gas present in stack emissions and to ensure that steps are taken to guarantee that emissions fall below the specified limits. This may require the emitter to either refine their process, via the use of cleaner fuels, for example, or to add abatement technology downstream of the process to reduce emissions of HCl.

Current analytical methods for HCl CEM applications include GFC/NDIR, FTIR, and cross-stack TDLAS. These methods have, to date, been adequate to monitor HCl emissions, based on existing emissions limits. The detection limits for some of these techniques will not be sufficiently low, however, to meet the revised limits, and so alternative techniques will be necessary.

CRDS offers the performance and range to cope with these regulations, delivering accurate measurements at levels far below the new limits in diluted stack gas.

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