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Energy

ANALYTICAL SOLUTIONS FOR Energy Applications

Process Insights offers dependable measurement solutions for various gas analysis needs, including untreated gas analysis, custody transfer, flow measurement, energy content determination, fuel contaminant analysis, and gas stream assay. With our cutting-edge technologies, we provide innovative solutions tailored to meet the requirements of different applications.

Gas analysis solutions play a critical role in numerous energy applications, particularly those involving the combustion of fossil fuels or biomass. By enabling the measurement and characterization of gases generated during combustion, gas analysis helps to comprehend the combustion process and optimize the performance of energy systems. We recognize the significance of these analyses and strive to deliver accurate and reliable solutions to meet the needs of our customers.

We know your process and how critical it is for you to protect precious and limited resources.

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Get the most reliable, most precise gas analysis technologies available on the market today.  We will work to match your needs and budget and provide the optimal, and most stable process analysis solution for your application. 

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  • BIOFUELS & RENEWABLES

    For decades, our solutions have been continuously monitoring biofuels, biogas or greenhouse gases like methane, carbon dioxide, hydrogen, oxygen, carbon monoxide.  Our elemental analyzers are proven analytical systems to quickly validate and deliver to ASTM standards. Biofuel manufacturers and production plants depend on our gas analysis solutions for bioethanol, biodiesel and other biofuels.  Real-time gas analyzers are indispensable in biofuel production as they play a pivotal role in ensuring the quality and efficiency of the production process. Biofuel production involves complex chemical reactions, and the composition of gases, such as carbon monoxide (CO), carbon dioxide (CO2), methane (CH4), and hydrogen (H2), constantly fluctuates throughout the process. Reliable gas analyzers offer immediate and continuous monitoring of these gases, providing critical data for process control and optimization. By accurately measuring gas concentrations in real-time, operators can make timely adjustments, maintaining optimal reaction conditions and maximizing biofuel yield. Additionally, real-time gas analyzers aid in detecting any potential issues or deviations in the process, enabling quick corrective actions, ensuring safe operations, and ultimately contributing to the production of high-quality, sustainable biofuels.

    Our solutions also include:

  • Color Detection in LNG (Transporation)

    Given the large volumes of LNG under transport, ROI on real-time measurement systems such as our GUIDED WAVE™ ClearView® db Dual Beam Photometer can be measured in days. LNG is natural gas cooled to a liquid state. Natural Gas is composed primarily of methane, but may also contain propane, ethane, and other heavier hydrocarbons as well as small residual quantities of N2, O2, CO2, H2O, and some sulfur containing compounds.

    Prior to liquefaction these residual materials are removed with only clean hydrocarbons remaining. The composition of natural gas can vary slightly from different producing locations. Typically, LNG is a   colorless material, but during distillation the carryover of larger hydrocarbons (C6+) can affect the color of the LNG (typical specification for C6+ in LNG is 0 to 0.05%).

    Our GUIDED WAVE™ Saybolt Color Analyzer is a complete solution that provides accurate, real-time, reliable results. The analyzer employs a dual-beam design – meaning; the system has a continual internal optical reference check that allows it to self-compensate for signal variation due to non-sample conditions. This technology provides long term stable readings offering laboratory grade results from a process analyzer. It consistently measures the color variation without interference from other factors.

  • Color Levels in LNG

    Inbound LNG product is maintained at a different specification than the outbound/exported LNG product. Color analysis is necessary for both the in and outbound LNG product because in each case, the customer requires a high degree of accuracy and repeatability that is reliable and consistent to third party standards.  Customers are looking for an analyzer to measure the Saybolt color of the LNG flowing in their pipeline.

    By using a GUIDED WAVE™ Saybolt Color Analyzer System, the customer was able to accurately measure this color change with repeatable values. Our GUIDED WAVE Color Systems provide a complete ready-to-go solution which included a 50 mm pathlength SST probe, fiber optic cables for remote processing, control software and Saybolt application calibration. The analytical calculations are all encoded in the software so answers and alarms are clearly reported.

    Our Saybolt Color Analyzer is a complete solution that provides accurate, real-time, reliable results. The analyzer employs a dual-beam design – meaning; the system has an continual internal optical reference check that allows it to self-compensate for signal variation due to non-sample conditions. This technology provides long term stable readings offering laboratory grade results from a process analyzer. It consistently measures the color variation without interference from other factors.

  • Fuel Ethanol & Fermenter Control

    Ethanol (a biofuel) is produced in several ways from biomass or other organic sources. In an effort to better control production processes and improve efficiency, increased emphasis has been put on the importance of fast accurate, gas analysis for optimal fermentation control. The methodologies being implemented are similar to those used for years by pharmaceutical and chemical industries.  

    Our solutions include:

    • Real-Time, Multi-Stream Process NIR Spectrometer GUIDED WAVE™ NIR-O™
    • Real-Time, Multi-Stream Mass Spectrometer Gas Analyzer for Accurate OUR, CER, and RQ MGA™ 1200CS™
    • Benchtop Mass Spectrometer for Real-Time, Multi-Stream, Bioreactor Control EXTREL™MAX300-LG™
    • CRDS Trace Gas Analyzer for ppb-Level Detection of H2O, CH4, CO, CO2, and C2H2 TIGER OPTICS™ Spark™

  • FLUE GAS DESULFURIZATION

    Flue gas desulfurization is a set of technologies used to remove sulfur dioxide (SO2) from exhaust flue gases of fossil-fuel power plants. The process of FGD was designed to absorb the sulfur dioxide in the flue gas before it is released. This is accomplished through either a wet or a dry process. There are many methods for removing sulfur dioxide from boiler and furnace exhaust gases. The steam generators in large power plants and the process furnaces in large refineries, petrochemical and chemical plants, and incinerators burn considerable amounts of fossil fuels.  The flue gas desulfurization system plays an important role in addressing the sulfur dioxide pollution in many industries.

    Monitoring flue gas desulfurization is crucial to effectively remove sulfur dioxide (SO2) from the exhaust flue gases of fossil-fuel power plants. SO2 is a harmful pollutant that contributes to acid rain, smog formation, and adverse health effects. flue gas desulfurization systems employ various methods, such as wet scrubbing or dry sorbent injection, to capture and remove SO2 before it is released into the atmosphere. Monitoring flue gas desulfurization performance ensures that the desired level of SO2 removal is achieved and maintained consistently. By monitoring parameters such as SO2 concentrations before and after flue gas desulfurization, temperature, pressure, pH, and reagent consumption, operators can assess the efficiency of the desulfurization process, troubleshoot any issues, and optimize the system’s operation. Accurate flue gas desulfurization monitoring helps power plants comply with emission regulations, minimize environmental impacts, protect human health, and ensure sustainable and responsible operation of fossil-fuel power plants.

    Our solutions also include:

    • Fast, Multi-Cycle Total Sulfur Fuel Gas ATOM INSTRUMENT™ FGA-1000™ 
    • Direct Heating Value Analyzer for BTU, CARI, Wobbe and Density COSA XENTAUR™ 9610 CXc™  Calorimeter
    • In Situ O2 and COe for Combustion Monitoring for Burner Optimization COSA XENTAUR™ O2CX™  Monitor
    • Industrial Mass Spectrometers for Real-Time, Multi-Stream Fuel Compliance and Fuel Control EXTREL™ MAX300-RTG™  2.0

  • GASIFICATION

    Gas analyzers play a crucial role in the gasification process for energy production. Gasification is a technology that converts carbonaceous feedstocks, such as coal, biomass, or municipal solid waste, into a synthesis gas or syngas, which is primarily composed of hydrogen, carbon monoxide, and methane. To ensure efficient and reliable gasification, gas analyzers are employed to continuously monitor the composition of the syngas. By accurately measuring the concentrations of various gases and impurities in real-time, gas analyzers enable process optimization, ensuring the desired gasification reactions occur within the specified parameters. This ensures high-quality syngas production, promoting cleaner energy generation and enhancing overall efficiency in the gasification process for sustainable and environmentally friendly energy production.

    Our solutions include:

    • Continuous moisture analysis in instrument air and dryers and portable spot checking with Aluminum Oxide Dew Point Meters for Portable/Fixed/Loop-Powered Applications COSA XENTAUR™ XDT™ / XPDM™/ LPDT2™
    • Portable and Fixed Trace to Percent Oxygen Monitors ALPHA OMEGA INSTUMENTS™ Series 3520™ and OXY-SEN™
    • Industrial Mass Spectrometers for Real-Time, Multi-Stream Process Control EXTREL™ MAX300-RTG™ 2.0
    • Molecular Beam Mass Spectrometer for Pyrolysis and Environmental Research EXTREL™ VeraSpec™ MBx

  • Hydrogen

    Hydrogen, the most abundant element in the universe, is making waves as a versatile and sustainable energy carrier. While it has long been used in various industries, recent advancements and growing concerns about climate change have sparked a renewed interest in hydrogen’s potential. From decarbonizing heavy industries to revolutionizing energy storage, hydrogen is emerging as a game-changer in industrial applications, paving the way for a cleaner and more sustainable future.

    Heavy industries such as steel, cement, and chemicals have traditionally relied heavily on fossil fuels, contributing significantly to greenhouse gas emissions. Hydrogen presents a promising solution for decarbonizing these sectors. By using hydrogen as a clean fuel source, carbon emissions can be drastically reduced or even eliminated altogether. Hydrogen can replace fossil fuels in industrial processes, acting as a clean alternative for high-temperature heat generation or as a reducing agent to remove oxygen from ores during metal production. This shift not only helps combat climate change but also improves air quality and reduces the environmental impact of these industries.

    Our solutions include:

  • instrument & air dryers

    In the energy production industry, precise moisture control is crucial for both instruments and air dryers. Moisture can adversely affect the performance and reliability of sensitive instruments used in various processes, such as turbines, compressors, and generators. Excessive moisture can lead to corrosion, short circuits, and inaccurate readings, impacting overall efficiency and posing safety risks. Similarly, air dryers play a vital role in removing moisture from compressed air systems, preventing damage to pneumatic equipment and ensuring smooth operations. Proper moisture control in air dryers improves the quality of compressed air, minimizing downtime, and reducing energy consumption. Implementing effective moisture control measures ensures optimal performance and longevity of instruments and air dryers, contributing to enhanced productivity and safety in the energy production industry.

    Our solutions include:

    • Continuous moisture analysis in instrument air and dryers and portable spot checking with Aluminum Oxide Dew Point Meters for Portable/Fixed/Loop-Powered Applications COSA XENTAUR™ XDT™ / XPDM™ / LPDT2™
    • Trace moisture in clean dry air, ppb to % with TIGER OPTICS™ CRDS Analyzer for UHP Moisture in Air Spark

  • Laboratory, Safety & Compliance

    Laboratory, safety, and compliance are paramount aspects within the energy production industry. Laboratories serve as hubs for essential research, testing, and analysis of various materials and fuels, enabling the development of innovative technologies and processes. Safety is of utmost importance to safeguard the well-being of workers, prevent accidents, and mitigate potential hazards associated with energy production operations. Compliance with stringent regulations and standards is critical to ensure environmental protection, workplace safety, and public health. By maintaining high standards of laboratory practices, adhering to rigorous safety protocols, and upholding regulatory compliance, the energy production industry can operate efficiently and responsibly. This concerted effort not only promotes the well-being of employees and the community but also contributes to sustainable and ethical energy practices.

    Our solutions include:

  • NUCLEAR ENERGY

    Nuclear energy requires high performance gas monitoring solutions because the production and use of nuclear energy involves handling and processing of radioactive materials. It is essential to ensure that the gas used in nuclear plants, as well as the gases produced during nuclear operations, are of the required purity and do not contain any impurities that could adversely affect the performance of the reactor or be harmful to the environment or human health. Gas monitoring solutions need to be sensitive and reliable enough to detect trace impurities in the gas stream, as even small changes in the gas composition could have significant consequences. Real-time monitoring is also essential to ensure that any issues are detected and addressed promptly, preventing potential accidents or environmental contamination.

    Our solutions include:

  • Off-Gas Recapture & Enrichment

    Gas analyzers play a pivotal role in Off-Gas Recapture & Enrichment processes within the energy production industry. In this context, off-gases released during various energy production operations, such as refining, combustion, or chemical processes, can contain valuable components that can be captured and utilized. Gas analyzers enable real-time monitoring and analysis of these off-gases, identifying specific components like methane, carbon dioxide, hydrogen, and other valuable substances. This data helps optimize the recapture process, ensuring efficient extraction and enrichment of desired gases. By employing gas analyzers, energy producers can significantly enhance resource utilization, reduce waste, and promote sustainable practices, contributing to the evolution of an eco-friendly and resource-efficient energy production industry.

    Our solutions include:

  • RENEWABLE NATURAL GAS (RNG)

    Renewable Natural Gas (RNG) production requires reliable gas analyzers due to its critical role in ensuring both the quality and safety of the produced gas. As RNG is derived from organic waste, its composition can vary significantly, making accurate and continuous analysis essential. Reliable gas analyzers enable real-time monitoring of key components like methane (CH4), carbon dioxide (CO2), hydrogen sulfide (H2S), and other trace elements. This information is crucial for process optimization, ensuring optimal biogas yield, and meeting regulatory compliance. Precise gas analysis also helps in identifying potential contaminants, ensuring the removal of harmful impurities before the RNG is injected into the gas grid or used as a transportation fuel. By employing reliable gas analyzers, RNG producers can enhance their operational efficiency, minimize waste, and promote sustainable practices in the renewable energy sector.

    Our solutions include:

  • Total Sulfur Compliance in Biodiesel

    Our ATOM INSTRUMENT™ Excimer UV Total Sulfur Analyzers deliver ASTM standard compliance in biofuel manufacturing by providing accurate and reliable analysis of the elemental composition of biofuels. These analyzers use combustion technology to accurately determine the carbon, hydrogen, nitrogen, and sulfur content of biofuels. This information is crucial in determining the energy content of the biofuels and in identifying any potential impurities or contaminants that could adversely affect their performance. Also, they are designed and calibrated to ensure that they provide consistent and reliable results, ensuring that biofuels meet the necessary standards. 

    Our turnkey solution, the SLA-1000™ Sulfur in Liquid Analyzer gives refiners the confidence they need in to achieve a compliant biodiesel by providing fast and versatile innovative measurement solution of total sulfur in biodiesels as low as 1 ppm.

    Having passed CSA certification, the SLA-1000 has demonstrated exceptional analytical performance enabling EPA mandated 10 ppm Tier-3 objectives to be easily met. Instrument operation is simplified with intuitive and user-friendly software, with an added feature that allows averaging of high-speed analyzer data for enhanced analytical precision.  With the high demand of biodiesels, and challenging regulations on total sulfur content in biodiesels, refiners can trust the SLA-1000 to achieve compliance goals. With its UV Fluorescence method, the SLA-1000 provides fast, accurate, and reliable measurements as low as 1ppm of total sulfur content that meets performance requirements of ASTM D6751, and D5453.

  • SF6 ANALYSIS

    SF6 gas analysis refers to the process of measuring and analyzing the composition and properties of sulfur hexafluoride (SF6) gas. SF6 is a colorless, odorless, non-toxic, and non-flammable gas that is widely used as an insulating material in electrical equipment, such as switchgear, transformers, and circuit breakers.

    SF6 gas analysis is important for several reasons. First, SF6 is a potent greenhouse gas, with a global warming potential that is thousands of times greater than carbon dioxide. As a result, the release of SF6 into the atmosphere can contribute significantly to climate change. Accurate measurement and analysis of SF6 gas can help to identify leaks and reduce emissions, thereby mitigating the environmental impact of SF6 use.

    By using chilled mirror analyzers, SF6 analysis can accurately and reliably measure the moisture content of SF6 gas. This is important for ensuring the proper functioning of high voltage electrical equipment and preventing equipment failure or damage. Chilled mirror analyzers are highly sensitive and precise, allowing for accurate measurement even at low moisture levels. In addition, they are a non-destructive method of analysis, which means that the SF6 gas can be reused or recycled after analysis.

    Our MBW™ MODEL 973-SF6™ chilled mirror analyzer is an advanced SF6 gas analyzer for the measurement of humidity, SF6 purity and SO2 concentration in SF6 gas insulated switchgears (GIS) and other high voltage equipment.  The 973-SF6 gas analyzer is designed to measure several parameters of SF6 gas, including humidity, SF6 purity, and SO2 concentration. The analyzer uses a variety of measurement techniques to provide accurate and reliable results for each parameter.

  • WATER & WASTEWATER

    Water plays a vital and multifaceted role in energy production across various industries. From traditional power plants to renewable energy sources like biofuels and geothermal, water is essential for cooling, steam generation, and cleaning processes. However, the presence of organic contaminants, such as Total Organic Carbon (TOC), can significantly impact the efficiency and reliability of energy production systems. TOC water analyzers are indispensable in this context as they enable continuous and precise monitoring of organic impurities in water streams. By detecting and quantifying TOC levels, these analyzers help in optimizing water treatment processes, preventing equipment corrosion, reducing fouling, and ensuring the longevity of critical components. The utilization of TOC water analyzers promotes sustainable energy practices, enhances operational efficiency, and ensures a reliable and consistent energy supply.

    Our other solutions include:

our solutions

CEMS ANALYZERS

BTU WOBBE CARI CALORIMETERS

DEW POINT METERS & TRANSMITTERS

OXYGEN ANALYZERS & SAFETY MONITORS 

LAB & ELEMENTAL ANALYZERS

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