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Series 3500 & 3510 Trace Oxygen Transmitters for Continuous Industrial Process Monitoring

Series 3500 & 3510  Trace Oxygen Transmitters for Continuous Industrial Process Monitoring

Many industrial processes require continuous oxygen measurement without a local display. The ALPHA OMEGA INSTRUMENTS™ Series 3500™ and 3510™ Trace Oxygen Transmitters provide dependable ppm oxygen measurements that integrate directly into PLC, DCS, SCADA, and OEM control systems through a standard 4–20 mA output.

Available in both loop-powered (Series 3500) and AC/DC-powered (Series 3510) configurations, these transmitters combine a long-life electrochemical sensor, optional CO₂-resistant technology, rugged NEMA 4X construction, and flexible sample conditioning options to deliver reliable trace oxygen monitoring in demanding industrial environments.

What Is a Trace Oxygen Transmitter?

A trace oxygen transmitter continuously measures oxygen at ppm concentrations and sends the measurement directly to a PLC, DCS, SCADA system, recorder, or OEM control panel using a standard 4–20 mA analog signal.

Unlike standalone analyzers, transmitters are designed for:

  • Automated process control
  • Remote monitoring
  • OEM equipment integration
  • Skid-mounted systems
  • Industrial gas distribution
  • Continuous unattended operation

Why Choose the Series 3500™ & 3510™?

Long-Life Electrochemical Sensor

The sealed ambient-temperature electrochemical sensor provides up to three times the functional life of many conventional fuel-cell sensors while eliminating routine electrolyte maintenance.

Flexible Power Options

Series 3500

  • True loop-powered
  • 14–32 VDC
  • Ideal for PLC and DCS installations

Series 3510

  • 115/230 VAC or 24 VDC
  • Optional sample pump
  • Optional solenoid valves
  • Expanded sample conditioning

Which industries use the Series 3500 and 3510?

Typical industries include:

  • Semiconductor manufacturing
  • Industrial gas production
  • Food & beverage packaging
  • Pharmaceutical manufacturing
  • Petrochemical processing
  • Welding
  • Research laboratories
  • Chemical processing

Built for Industrial Automation

Features include:

  • 4–20 mA analog output
  • NEMA 4X (IP66) enclosure
  • Factory calibration
  • Pressure regulators
  • Flow meters
  • Sample filters
  • Optional explosion-proof housing
  • Optional sample pump (3510)

Wide Measurement Range

Available measurement ranges from below 1 ppm up to 20,000 ppm oxygen support applications ranging from ultra-high-purity gases to general industrial process monitoring.

Optional CO₂-Resistant Sensor

For applications containing carbon dioxide, an optional proprietary sensor is available to maintain measurement performance where conventional potassium hydroxide-based sensors may experience shortened life.

Process Insights_Alpha Omega Instruments
Process Insights_AIndustrial Trace Oxygen Transmitters for Continuous Process Monitoring
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OXYGEN ANALYZERS RESOURCES AND MANUALS


Need service or calibration for your oxygen analyzer?  No problem.   We are ready to assist you with any technical or service-related inquiries. 

Just complete our Oxygen Monitor RMA.  


Key Benefits

  • Continuous trace oxygen monitoring
  • Direct PLC, DCS, and SCADA integration
  • Long-life sealed electrochemical sensor
  • Optional CO₂-resistant technology
  • Loop-powered or AC/DC-powered configurations
  • Factory calibrated
  • Low maintenance
  • Rugged industrial enclosure
  • Low total cost of ownership
  • Reliable operation in a variety of background gases

Typical Applications

Semiconductor Manufacturing

Monitor trace oxygen in:

  • Bulk gas distribution
  • Specialty gas cabinets
  • Valve manifold boxes (VMBs)
  • Process tool gas supplies
  • Ultra-high-purity gas systems

Benefits:

  • Protect wafer yield
  • Prevent oxidation
  • Verify gas purity

Industrial Gas Production

Continuously monitor:

  • Nitrogen
  • Hydrogen
  • Argon
  • Helium
  • Specialty gases

Benefits:

  • Product certification
  • Continuous quality assurance
  • Process control

Food & Beverage Packaging

Monitor oxygen in:

  • Modified atmosphere packaging (MAP)
  • Nitrogen blanketing
  • Packaging gas systems

Benefits:

  • Extend shelf life
  • Improve product quality

Pharmaceutical Manufacturing

Measure oxygen during:

  • Inert gas blanketing
  • API manufacturing
  • Packaging operations
  • Reactor purging

Benefits:

  • Product stability
  • Batch consistency

OEM Equipment

Integrate directly into:

  • Gas generators
  • Analytical skids
  • Purification systems
  • Packaging equipment
  • Air separation systems

Benefits:

  • Simple 4–20 mA integration
  • Compact footprint
  • Reliable operation

Petrochemical & Chemical Processing

Monitor oxygen in:

  • Reactor feeds
  • Blanketing systems
  • Process gas streams
  • Refining operations

Benefits:

  • Catalyst protection
  • Corrosion reduction
  • Process optimization

Heat Treating & Welding

Monitor oxygen in:

  • Furnace atmospheres
  • Shielding gases
  • Controlled atmosphere processes

Benefits:

  • Reduced oxidation
  • Improved finished product quality

Why the Long-Life Electrochemical Sensor?

The Series 3500 & 3510 uses Alpha Omega’s sealed ambient-temperature electrochemical sensor designed for long service life and reduced maintenance.

Benefits include:

  • Up to three times longer functional life than many conventional fuel-cell sensors
  • Sealed design eliminates electrolyte handling
  • No position sensitivity
  • Temperature-compensated output
  • Linear response
  • Optional CO₂-resistant version for challenging gas streams
  • Reduced maintenance costs

Frequently Asked Questions

What is a trace oxygen transmitter?

A trace oxygen transmitter continuously measures ppm oxygen concentrations and sends the measurement directly to a PLC, DCS, SCADA system, or recorder using a standard analog output.

What is the difference between the Series 3500 and Series 3510?

The Series 3500 is loop-powered (14–32 VDC), while the Series 3510 is available with AC or 24 VDC power and can be configured with additional options such as an integrated sample pump.

What oxygen range do these transmitters measure?

Depending on configuration, measurement ranges extend from under 1 ppm to 20,000 ppm oxygen, making them suitable for a wide range of trace oxygen monitoring applications.

Why choose a transmitter instead of an analyzer?

Transmitters are ideal when measurements are displayed and controlled by a PLC or DCS, eliminating the need for a local operator interface while simplifying OEM integration.


OUR TRACE & PERCENT OXYGEN Analyzers / OXYGEN DEFICIENCY MONITORS

Series 1000™

Series 1300 replaces the Series 1000
Series 1300 replaces the Series 1000

Series 1300™

ALPHA OMEGA INSTRUMENTS™ Oxygen Deficiency Monitor
Process Insights_Series 1300 Oxygen Monitor

ZRO 2000™

DISCONTINUED
Process Insights_AOI ZRO 2000 oxygen analyzer

OXY-SEN™

ALPHA OMEGA INSTRUMENTS™ Percent Oxygen Analyzer 0-100% and 0-25%
Process Insights_AOI-OXY-SEN oxygen analyzer

Series 2000™

ALPHA OMEGA INSTRUMENTS™ Percent Oxygen Analyzer 0-1 to 0-100%
Process Insights_AOI_Series 2000 oxygen analyzer

Series 2520™

DISCONTINUED
Process Insights_AOI_ Series 2520 Percent Oxygen Analyzer

Series 3000™

ALPHA OMEGA INSTRUMENTS™ Trace Oxygen Analyzer for critical industrial applications
Process Insights_AOI_ Series 3000 trace oxygen analyzer

Series 3500 / 3510™

ALPHA OMEGA INSTRUMENTS™ Trace Oxygen Transmitters for a variety of background gases
Process Insights_AOI_ Series 303500 / 3510 trace oxygen analyzer

Series 3520™

ALPHA OMEGA INSTRUMENTS™ Portable Trace Oxygen Analyzer
Process Insights_Series 3520_oxygen monitor

COMPARISON CHART

AOI Product Series Comparison Chart
Product Series 1000 1300 2000 3000 3500 3510 3520 OXY-SEN
Oxygen Ranges                
0-10,000 PPM       X        
0-5,000 PPM         X X    
0-1,000 PPM             X  
0-100%     X         X
0-30% X X            
Multiple Range Capabilities     3 4        
Confined Space Safety Monitors X X            
Features & Options                
Analog Recorder Outputs 2 2 2 2 1 1   2
Number of Alarms 3 9 3 3        
Oxygen Alarm Relays 3 9 3 3        
AC/DC Powered X X X X   X   X
AC Powered with Optional Battery Operation             X  
Loop Powered Transmitter (no display)         X      
Blind Transmitter         X X    
Standard RS232   X            
Optional Remote Sensor   X            
Optional Sampling Systems Components     X X X X X X
Updated_AOI_Comparison_Chart.html HTML
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