Series 3500 & 3510 Trace Oxygen Transmitters for Continuous Industrial Process Monitoring
Series 3500 & 3510 Trace Oxygen Transmitters for Continuous Industrial Process Monitoring
Many industrial processes require continuous oxygen measurement without a local display. The ALPHA OMEGA INSTRUMENTS™ Series 3500™ and 3510™ Trace Oxygen Transmitters provide dependable ppm oxygen measurements that integrate directly into PLC, DCS, SCADA, and OEM control systems through a standard 4–20 mA output.
Available in both loop-powered (Series 3500) and AC/DC-powered (Series 3510) configurations, these transmitters combine a long-life electrochemical sensor, optional CO₂-resistant technology, rugged NEMA 4X construction, and flexible sample conditioning options to deliver reliable trace oxygen monitoring in demanding industrial environments.
What Is a Trace Oxygen Transmitter?
A trace oxygen transmitter continuously measures oxygen at ppm concentrations and sends the measurement directly to a PLC, DCS, SCADA system, recorder, or OEM control panel using a standard 4–20 mA analog signal.
Unlike standalone analyzers, transmitters are designed for:
- Automated process control
- Remote monitoring
- OEM equipment integration
- Skid-mounted systems
- Industrial gas distribution
- Continuous unattended operation
Why Choose the Series 3500™ & 3510™?
Long-Life Electrochemical Sensor
The sealed ambient-temperature electrochemical sensor provides up to three times the functional life of many conventional fuel-cell sensors while eliminating routine electrolyte maintenance.
Flexible Power Options
Series 3500
- True loop-powered
- 14–32 VDC
- Ideal for PLC and DCS installations
Series 3510
- 115/230 VAC or 24 VDC
- Optional sample pump
- Optional solenoid valves
- Expanded sample conditioning
Which industries use the Series 3500 and 3510?
Typical industries include:
- Semiconductor manufacturing
- Industrial gas production
- Food & beverage packaging
- Pharmaceutical manufacturing
- Petrochemical processing
- Welding
- Research laboratories
- Chemical processing
Built for Industrial Automation
Features include:
- 4–20 mA analog output
- NEMA 4X (IP66) enclosure
- Factory calibration
- Pressure regulators
- Flow meters
- Sample filters
- Optional explosion-proof housing
- Optional sample pump (3510)
Wide Measurement Range
Available measurement ranges from below 1 ppm up to 20,000 ppm oxygen support applications ranging from ultra-high-purity gases to general industrial process monitoring.
Optional CO₂-Resistant Sensor
For applications containing carbon dioxide, an optional proprietary sensor is available to maintain measurement performance where conventional potassium hydroxide-based sensors may experience shortened life.
OXYGEN ANALYZERS RESOURCES AND MANUALS
Need service or calibration for your oxygen analyzer? No problem. We are ready to assist you with any technical or service-related inquiries.
Just complete our Oxygen Monitor RMA.
SALES | TRAINING INQUIRIES
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Key Benefits
- Continuous trace oxygen monitoring
- Direct PLC, DCS, and SCADA integration
- Long-life sealed electrochemical sensor
- Optional CO₂-resistant technology
- Loop-powered or AC/DC-powered configurations
- Factory calibrated
- Low maintenance
- Rugged industrial enclosure
- Low total cost of ownership
- Reliable operation in a variety of background gases
Typical Applications
Semiconductor Manufacturing
Monitor trace oxygen in:
- Bulk gas distribution
- Specialty gas cabinets
- Valve manifold boxes (VMBs)
- Process tool gas supplies
- Ultra-high-purity gas systems
Benefits:
- Protect wafer yield
- Prevent oxidation
- Verify gas purity
Industrial Gas Production
Continuously monitor:
- Nitrogen
- Hydrogen
- Argon
- Helium
- Specialty gases
Benefits:
- Product certification
- Continuous quality assurance
- Process control
Food & Beverage Packaging
Monitor oxygen in:
- Modified atmosphere packaging (MAP)
- Nitrogen blanketing
- Packaging gas systems
Benefits:
- Extend shelf life
- Improve product quality
Pharmaceutical Manufacturing
Measure oxygen during:
- Inert gas blanketing
- API manufacturing
- Packaging operations
- Reactor purging
Benefits:
- Product stability
- Batch consistency
OEM Equipment
Integrate directly into:
- Gas generators
- Analytical skids
- Purification systems
- Packaging equipment
- Air separation systems
Benefits:
- Simple 4–20 mA integration
- Compact footprint
- Reliable operation
Petrochemical & Chemical Processing
Monitor oxygen in:
- Reactor feeds
- Blanketing systems
- Process gas streams
- Refining operations
Benefits:
- Catalyst protection
- Corrosion reduction
- Process optimization
Heat Treating & Welding
Monitor oxygen in:
- Furnace atmospheres
- Shielding gases
- Controlled atmosphere processes
Benefits:
- Reduced oxidation
- Improved finished product quality
Why the Long-Life Electrochemical Sensor?
The Series 3500 & 3510 uses Alpha Omega’s sealed ambient-temperature electrochemical sensor designed for long service life and reduced maintenance.
Benefits include:
- Up to three times longer functional life than many conventional fuel-cell sensors
- Sealed design eliminates electrolyte handling
- No position sensitivity
- Temperature-compensated output
- Linear response
- Optional CO₂-resistant version for challenging gas streams
- Reduced maintenance costs
Frequently Asked Questions
What is a trace oxygen transmitter?
A trace oxygen transmitter continuously measures ppm oxygen concentrations and sends the measurement directly to a PLC, DCS, SCADA system, or recorder using a standard analog output.
What is the difference between the Series 3500 and Series 3510?
The Series 3500 is loop-powered (14–32 VDC), while the Series 3510 is available with AC or 24 VDC power and can be configured with additional options such as an integrated sample pump.
What oxygen range do these transmitters measure?
Depending on configuration, measurement ranges extend from under 1 ppm to 20,000 ppm oxygen, making them suitable for a wide range of trace oxygen monitoring applications.
Why choose a transmitter instead of an analyzer?
Transmitters are ideal when measurements are displayed and controlled by a PLC or DCS, eliminating the need for a local operator interface while simplifying OEM integration.

COMPARISON CHART
| Product Series | 1000 | 1300 | 2000 | 3000 | 3500 | 3510 | 3520 | OXY-SEN |
|---|---|---|---|---|---|---|---|---|
| Oxygen Ranges | ||||||||
| 0-10,000 PPM | X | |||||||
| 0-5,000 PPM | X | X | ||||||
| 0-1,000 PPM | X | |||||||
| 0-100% | X | X | ||||||
| 0-30% | X | X | ||||||
| Multiple Range Capabilities | 3 | 4 | ||||||
| Confined Space Safety Monitors | X | X | ||||||
| Features & Options | ||||||||
| Analog Recorder Outputs | 2 | 2 | 2 | 2 | 1 | 1 | 2 | |
| Number of Alarms | 3 | 9 | 3 | 3 | ||||
| Oxygen Alarm Relays | 3 | 9 | 3 | 3 | ||||
| AC/DC Powered | X | X | X | X | X | X | ||
| AC Powered with Optional Battery Operation | X | |||||||
| Loop Powered Transmitter (no display) | X | |||||||
| Blind Transmitter | X | X | ||||||
| Standard RS232 | X | |||||||
| Optional Remote Sensor | X | |||||||
| Optional Sampling Systems Components | X | X | X | X | X | X |














